092 315 ошибка xerox wc 7120

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1. 11-15-2017

   #1

   

   
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   Advice Needed: Workcentre 7120 / System Error 092-315 on main display
   

   I am getting a system error 092-315 on the main display on startup. Which indicates a ATC Fail (K) Black.

   The error codes list states the following 092-315, 092-660, 092-668.

   Upon inspection of the drum unit I found the (K) Black toner exit hole packed to the brim with toner
   and piling up on top of the back of the drum. I looked at the other drum units (M,C,Y) and found no excess toner.

   After vacuuming and cleaning the (K) Black drum unit area as bets as possible, and resetting NVRAM
   752-368 (was at 1 reset to zero) 752-372 (was at 3 reset to zero).
   Turned machine off (Top Power Button first then inside cover button next) Machine upon starting up printed several blank pages, then there was a metal clink sound and the 092-315 system error redisplayed itself on main screen.

   I have determined that one of the following is at fault:
   Main Drive Assembly – 007K16710
   Dispense Motor -127K61161
   Developer Clutch – 121K46371
   Drum Drive Motor – 127K61161

   Since this a time and materials call, was just looking for opinions on which one of the above would
   be most likely to try first?

   All help is appreciated, and thanks in advance

   ---

2. 11-23-2017

   #2

   

   
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   Re: Advice Needed: Workcentre 7120 / System Error 092-315 on main display
   

   Originally Posted by rockdude
   

   I am getting a system error 092-315 on the main display on startup. Which indicates a ATC Fail (K) Black.

   The error codes list states the following 092-315, 092-660, 092-668.

   Upon inspection of the drum unit I found the (K) Black toner exit hole packed to the brim with toner
   and piling up on top of the back of the drum. I looked at the other drum units (M,C,Y) and found no excess toner.

   After vacuuming and cleaning the (K) Black drum unit area as bets as possible, and resetting NVRAM
   752-368 (was at 1 reset to zero) 752-372 (was at 3 reset to zero).
   Turned machine off (Top Power Button first then inside cover button next) Machine upon starting up printed several blank pages, then there was a metal clink sound and the 092-315 system error redisplayed itself on main screen.

   I have determined that one of the following is at fault:
   Main Drive Assembly � 007K16710
   Dispense Motor -127K61161
   Developer Clutch � 121K46371
   Drum Drive Motor � 127K61161

   Since this a time and materials call, was just looking for opinions on which one of the above would
   be most likely to try first?

   All help is appreciated, and thanks in advance

   Hello Can you check the following.
   Check the following:

   • The connection between the MCU PWB P/J411 and the CRUM Reader (K) P/J123 for open circuit, short circuit, and poor contact
   • The connection terminals between the Drum Cartridge (K) CRUM PWB and the CRUM Reader (K) for damage and foreign substances
   • The Toner Dispense Motor (C,K) for revolution failure: Component Control [093-004] ( PL 5.1)
   • The Drum/IBT Drive Motor for revolution failure: Component Control [042-001] ( PL 3.2)
   • The Main Drive Motor for revolution failure: Component Control [042-006] ( PL 3.3)
   • The Dev K Clutch for failure: Component Control [042-010] ( PL 3.3)
   • The path from Toner Cartridge (K) to Developer (K) for toner blockage
   • The Developer (K) for internal toner blockage
   • The Toner Cartridge (K) for internal toner blockage

   If no problems are found, replace the following parts in sequence:

   • Drum Cartridge (K) ( PL 8.1)
   • MCU PWB ( PL 18.1)

   ---

3. 11-23-2017

   #3

   

   
   Senior Tech
   

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   Re: Advice Needed: Workcentre 7120 / System Error 092-315 on main display
   

   Hi

   Thanks for the reply, but I already fixed it.

   Turned out replacing the Main Drive assembly was the answer.
   (and a through vacummingand cleaning)

   Gears were caked with toner, and clutch was sticking due to toner contamination.
   (Sorry I gave wrong part number for Main Drive. It was actually #007K16690)

   Thanks again for your input.

   ---

092-312 to 315, 092-657 to 660, 092-665 to 668 ATC Sensor Fault RAP

BSD-ON: BSD 9.5 Development (2 of 2)

092-312 Toner density in the developer unit as detected by the yellow ATC sensor abnormal. This fault occurs when the difference between the maximum and minimum values in the ATC sensor measurement set is lower than the threshold value.
092-313 Toner density in the developer unit as detected by the magenta ATC sensor abnormal. This fault occurs when the difference between the maximum and minimum values in the ATC sensor measurement set is lower than the threshold value.
092-314 Toner density in the developer unit as detected by the cyan ATC sensor abnormal. This fault occurs when the difference between the maximum and minimum values in the ATC sensor measurement set is lower than the threshold value.
092-315 Toner density in the developer unit as detected by the black ATC sensor abnormal. This fault occurs when the difference between the maximum and minimum values in the ATC sensor measurement set is lower than the threshold value.
092-657 Toner density in the developer unit as detected by the yellow ATC sensor abnormal. This fault occurs when the difference between the maximum and minimum values in the ATC sensor measurement set is lower than the threshold value.
092-658 Toner density in the developer unit as detected by the magenta ATC sensor abnormal. This fault occurs when the difference between the maximum and minimum values in the ATC sensor measurement set is lower than the threshold value.
092-659 Toner density in the developer unit as detected by the cyan ATC sensor abnormal. This fault occurs when the difference between the maximum and minimum values in the ATC sensor measurement set is lower than the threshold value.
092-660 Toner density in the developer unit as detected by the black ATC sensor abnormal. This fault occurs when the difference between the maximum and minimum values in the ATC sensor measurement set is lower than the threshold value.
092-665 Toner density in the developer unit as detected by the yellow ATC sensor abnormal. This fault occurs when the average value of the ATC sensor measurement values is not between the upper and lower limit values.
092-666 Toner density in the developer unit as detected by the magenta ATC sensor abnormal. This fault occurs when the average value of the ATC sensor measurement values is not between the upper and lower limit values.
092-667 Toner density in the developer unit as detected by the cyan ATC sensor abnormal. This fault occurs when the average value of the ATC sensor measurement values is not between the upper and lower limit values.
092-668 Toner density in the developer unit as detected by the black ATC sensor abnormal. This fault occurs when the average value of the ATC sensor measurement values is not between the upper and lower limit values.

Initial Actions

• Perform IQ1 to check for a blank page image quality defect.
• Enter dC125. Check for the below faults and perform the applicable procedures as necessary:

– 024-923 to 024-925 Y/M/C Toner Cartridge Empty RAP
– 093-912 Black Toner Cartridge Empty RAP

Procedure

WARNING: Ensure that the electricity to the machine is switched off while performing tasks that do not need electricity. Refer to GP 10. Disconnect the power cord. Electricity can cause death or injury. Moving parts can cause injury.

NOTE: When this fault occurs, toner density control, by the ATC sensor, is not performed and ICDC (pixels) based toner supply control is performed instead. If the fault remains for a long time, image density error (too dark or too light) may occur.

Perform the steps that follow:

1. Switch off, then switch on the machine, GP 10.
2. Check the wiring between the applicable ATC sensor, yellow ( P/J120), magenta ( P/J119), cyan ( P/J118), black ( P/J117) and the drive PWB ( P/J414) for an open circuit, short circuit or damage.
3. If the fault persists, replace a new cartridge CRUM (toner chip or drum chip) listed as below or install new components as necessary:

• Drum cartridge:

– Black drum cartridge, PL 90.20 Item 5.
– Yellow drum cartridge, PL 90.20 Item 8.
– Magenta drum cartridge, PL 90.20 Item 7.
– Cyan drum cartridge, PL 90.20 Item 6.

• Toner cartridge:

– Black toner cartridge, PL 90.05 Item 13.
– Yellow toner cartridge, PL 90.05 Item 10.
– Magenta toner cartridge, PL 90.05 Item 11.
– Cyan toner cartridge, PL 90.05 Item 12.

• Drive PWB, PL 1.10 Item 4.
• ESS PWB, PL 3.10 Item 6.
• HVPS, PL 1.05 Item 7.

**This RAP is from Xerox Service Manual. All brand names and trademarks are their respective owner’s property.**

You may be also interested in below toner and drum chip (CRUM) for Xerox VersaLink C7020, C7025, C7030, C7000.

Toner Chip (For North America and West Europe Region):

• 106R03741 106R03744 106R03743 106R03742
• 106R03757 106R03760 106R03759 106R03758
• 106R03737 106R03740 106R03739 106R03738

Toner Chip (For South America and East Europe Region):

• 106R03749 106R03752 106R03751 106R03750
• 106R03745 106R03748 106R03747 106R03746
• 106R03765 106R03768 106R03767 106R03766

Toner Chip (For Metered Machine):

• 106R03733 106R03736 106R03735 106R03734

Drum Chip:

• 113R00780 113R00782