Astat plus коды ошибок

1. Read this manual throughly before using the ASTAT Plus, and store in a safe place for

reference.

2. Make sure that this manual is delivered to the end user

3. CE Marking

When using ASTAT Plus in the EU, compliance with EMC is required.

ASTAT Plus range comply with the generic EN 50081-2 and EN 50082-2

2. The policy of GE Power controls is one of continuous improvement.

The right is reserved to alter the design on any structural details of the products at any

time without giving notice.

SOLID STATE

SOFT STARTER

ASTAT Plus

USER MANUAL

GE Power Controls

• 20, 4. Programming 4-5 Function Display Description Default Range Unit 4-4. Calibration block Parameteres -CAL- Line Voltage setting Voltage Calibration Unit Frame Current Calibration Motor Rated Current Overload Protection Service Factor U xxx t xxx UF x m xxx N xxx o xxx f xxx U 400 t 400 UF 0 m 000 N 100 o C1 f 100 Line Voltage from 100 to 500V. Set rated value Setting of this parameter…

• 7, GE ASTAT Plus HEAVY DUTY LIGHT DUTY Degree of TYPE Weight Cooled Current 220V / 380V / 440V 480V / Current 220V / 380V / 440V 480V / protection unit rating (2) 240V 415V 500V rating (3) 240V 415V 500V A kW(4) kW(4) kW(4) kW(4) A kW(5) kW(5) kW(5) kW(5) Kg. Lbs. 14 3 5.5 7.5 — 17 4 7.5 7.5 — IP-00 QC1FDP 4.3 9.48 Natural 3 5.5 7.5 7.5 4 7.5 7.5 11 IP-00 QC2FDP 4.3 9.48 Na…

• 28, 6. Appendix 6-1 6-1. Application diagrams Basic diagram REMARKS: (1) The isolation contactor DC1, is not required to perform operation to the motor. Be aware however that DC1 provides galvanic isolation from the incoming line increasing the safety. (2) In this example, Start and Stop command is enabled by push-buttons. Permanent command is allowed as well, wiri…

• 14, 3. Technical specifications 3-5 Linear acceleration and deceleration ramp Ramp time adjustable (Selectable by parameter «Dxxx» to ON Low slow (7%) and High slow (14%) speeds Enabled by parameter «Jxxx» to ON and «jxxx» to LO or HI Reverse slow speed (20%) Enabled by parameter «Jxxx» to ON and «rxxx» to ON Slow speed (7% or 14%) …

• 6, Increase in productivity and reliability with the use of static soft starters. 1-2. Advantages of the ASTAT Plus Solid State Soft starter 1 Starting and stopping the motor without steps or transitions lengthens the life of power-driven machine mechanical elements, greatly reducing stress on trans- mission and coupling parts. Consequently, overhauling times are reduced and machine and fac…

• 25, GE ASTAT Plus 5-2. Fuses, contactors and supply wiring In Total Fuses Fuses Fuses Control voltage Contactor Contactor Conductor losses aM FERRAZ type BUSSMANN type DC 1 DC 3 section 100% In (F1) (XX=according (Typower Sicu 660V~) Fuse Consumpt. (2) Cat Number A W A mech. design) Size In A VA mm 2 QC _ F DP 17 67 25 6,600 CP URC 14.51/40 00 40 1 18 CL02 CL02 4 QC _ G DP 21 78 32 6,6 …

• 24, GE ASTAT Plus 5-1. Equipment installation CAUTION! DISCONNECT POWER BEFORE INSTALLING OR SERVICING ONLY SPECIALIZED PERSONNEL SHOULD INSTALL THE EQUIPMENT AND ONLY AFTER HAVING READ THIS USER’S GUIDE. THE USER ITSELF IS RESPONSIBLE FOR ANY PHYSICAL INJURY OR MATERIAL DAMAGE RESULTING FROM MISHANDLING THE EQUIPMENT. IF YOU HAVE ANY DOUBTS ABOUT ANY PROCEDURE, PLEASE CONTACT YOUR DEALER. Remarks Supply wire …

• 31, 6. Appendix The following table indicates the communications setting used by Astat Plus to perform data communication via its serial port Name Setting Description Baud Rate 9600 bps Bits per second transmission rate Parity None Data error checking method Data Bits 8 Number of data bits in each transmission Start Bits 1 Number of bits to indicate beginning of transmission Stop Bits 2…

• 12, 3-3. I/O Wiring 3. Technical specifications ASTAT Plus’s terminal layout and wiring configuration is shown in the diagram of below (1*) (1*) (3*) (2*) Notes: (1*) Control and Mains wiring recommendations are given in chapter 5. (2*) The programmable inputs I3, I4 are not assigned to any function as default. Check pages 3-6 prior to using these inputs. (3*) The programmable relay o…

• 30, GE ASTAT Plus 6. Appendix 6-3 6-1. Application diagrams Basic diagram with Linear ramp REMARKS: (1) The isolation contactor DC1, is not required to perform operation to the motor. Be aware however that DC1 provides galvanic isolation from the incoming line increasing the safety. (2) In this example, Start and Stop command is provided by push-buttons. Permanent command is allowed as well, wiring 1, 2 and 57 t…

• 33, 6. Appendix 6-6 Read Parameters from ASTAT Plus The function code assigned to Read is 3 (3h). The request message from master must contain the following information: — Slave address: the master must indicate which slave has been selected. The non-addressed slaves will receive the message but will not execute the command. Only the slave with the corres…

• 3-3. I/O Wiring 3. Technical specifications ASTAT Plus’s terminal layout and wiring configuration is shown in the diagram of below (1*) (1*) (3*) (2*) Notes: (1*) Control and Mains wiring recommendations are given in chapter 5. (2*) The programmable inputs I3, I4 are not assigned to any function as default. Check pages 3-6 prior to using these inputs. (3*) The programmable relay outputs are assigned to the following functions as default: Relay (1r): RUN, (RUN status) Rela

• 4. Programming Ramp up time Ramp down time Kick Start DC Brake time DC Brake current Soft Stop switch Pump Control switch Kick Start Switch Override Switch By-pass Switch DC Brake Switch Lock-out E2PROM Reading Factory Settings Retry Retry time Undervoltage Undervoltage trip time Overvoltage Overvoltage trip time Undercurrent Undercurrent trip time Overcurrent Overcurrent trip time Secondary Ramp up Secondary Ramp down Secondary Starting Torque Tacho control switch Slow Speed switch Low / High slow speeds Reverse slow speed Du

• 6. Appendix 6-3 6-1. Application diagrams Basic diagram with Linear ramp REMARKS: (1) The isolation contactor DC1, is not required to perform operation to the motor. Be aware however that DC1 provides galvanic isolation from the incoming line increasing the safety. (2) In this example, Start and Stop command is provided by push-buttons. Permanent command is allowed as well, wiring 1, 2 and 57 terminals as shown in page 3-3. (3) The output relays allow for direct action on contactors a

• Section 1. Generalities ……………………………………………………………………………………………………. 1-1 1-1 Comparison of starting systems …………………………………………………………………………….. 1-1 1-2 Advantages of the ASTAT Plus Solid State Soft Starters ……………………………………………. 1-2 Section 2. Types and Ratings …………..

• Parameter Parameter Function Read/Write Range Comments number name (R/W) 0 Status Soft starter status R/- 0 — 14 0: ON 1: STOP 2: LOCK 3: Alarm (errors) 4: PULS 5: RAMP 6: FULL 7: SAVE 8: SOFT 9: DCBK 10: FULL (override) 11: Not used 12: INCH 13: TACH 14: PUMP 1 M Motor current R/- (%N or Amps, depending on UF parameter) 2 N Nominal motor current (% Unit current) R/W 40-120 3 L Limit current (% In) R/W 100-700 4 T Starting

• 6. Appendix 6-2-4. Profibus/ DeviceNet It is possible to connect Astat Plus to an industrial fieldbus system. Only a communications adapter is required. It is also necessary to set XP to 2. 2 different modules are available: Profibus DP and DeviceNet. Profibus DP: Cat. Nr.: QCPPDP Ordering Nr.: 129769 DeviceNet:: Cat. Nr.: QCPDNT Ordering Nr.: 129768 Detailed information about these communications adapter is des

• HEAVY DUTY LIGHT DUTY Degree of TYPE Weight Cooled Current 220V / 380V / 440V 480V / Current 220V / 380V / 440V 480V / protection unit rating (2) 240V 415V 500V rating (3) 240V 415V 500V A kW(4) kW(4) kW(4) kW(4) A kW(5) kW(5) kW(5) kW(5) Kg. Lbs. 14 3 5.5 7.5 — 17 4 7.5 7.5 — IP-00 QC1FDP 4.3 9.48 Natural 3 5.5 7.5 7.5 4 7.5 7.5 11 IP-00 QC2FDP 4.3 9.48 Natural 17 4 7.5 7.5 — 21 5.5 11 11 — IP-00 QC1GDP 4.3 9.48 Natural 4 7.5 7.5 11 5.5 11 11 13 IP-

• 4. Programming 4-7 Programmable Basic Functions (follow from previous page) By-pass selector DC Brake selector z xxx B xxx z OF F B OF F This function provides control of an external by-pass contactor, significantly lowering heating losses and eliminating harmonics. When the By-Pass function z is enabled, the programmable relay output 2r is automatically assigned to this function, and must be used to control the external by-pass contactor Enables or disables the DC brake funct

• Programmable Inputs and functions 3. Technical specifications The ASTAT Plus functions like Soft stop, kick start, and etc, can be enabled or disabled by setting ON or OFF in their dedicated parameters, using the facilities provided by the keypad. Most of these functions can be enabled or disabled remotely as well, through the programmable inputs I3 or I4 (terminals board 3-57 and 4-57). Soft Stop Pump Control Kick Start Override By-pass DC Brake Linear Ramp (Jog). Slow Speed Reverse Jog Dual motor Remote Cont

• 6. Appendix 6-2 6-1. Application diagrams Basic diagram with jog (slow speed) function REMARKS: (1) The isolation contactor DC1, is not required to perform operation to the motor. Be aware however that DC1 provides galvanic isolation from the incoming line increasing the safety. (2) In this example, Start and Stop command is enabled by push-buttons. Permanent command is allowed as well, wiring 1, 2 and 57 terminals as shown in page 3-3. (3) The

• 6. Appendix 6-1 6-1. Application diagrams Basic diagram REMARKS: (1) The isolation contactor DC1, is not required to perform operation to the motor. Be aware however that DC1 provides galvanic isolation from the incoming line increasing the safety. (2) In this example, Start and Stop command is enabled by push-buttons. Permanent command is allowed as well, wiring 1, 2 and 57 terminals as shown in page 3- 3. (3) The output relays allow for direct action on contactors according ratings specified in page 3-2 of this manual. (4) The ASTAT Plus is provided

• Voltage Ratings 3ph AC Systems Up to 440V, +10%, -15% for QC1xDP ASTAT Plus series Up to 500V, +10%, -15% for QC2xDP ASTAT Plus series Freq. Range 50/60 Hz Control range of 45-65 Hz Control Control system Digital system with microcontroller Specifications Starting ramp with progressive increase in voltage and current limitation Initial voltage (pedestal) % 30 — 95 Un Starting torque % 10 — 90 M direct start Kick start

• 4-1. Keypad and Display description 1 2 Display 1 F VVV F V V V Error code E010 Frequency out of range E011 Overload trip E013 Loss of synchronism E014 Phase U scr E015 Phase V scr E016 Phase W scr E017 Heatsink overtemperature E018 Motor thermistor E019 Phase U lost E020 Phase V lost E021 Phase W lost E022 Stalled rotor E023 Internal error E025 Long start time E026 Long slow speed time E027 Lock-out E028 Undervoltage E029 Overvoltage E030 Undercurrent E031 Overcurrent E032 Retry, attempts exceeded F V V V Sta

• 6. Appendix The following table indicates the communications setting used by Astat Plus to perform data communication via its serial port Name Setting Description Baud Rate 9600 bps Bits per second transmission rate Parity None Data error checking method Data Bits 8 Number of data bits in each transmission Start Bits 1 Number of bits to indicate beginning of transmission Stop Bits 2 Number of bits to indicate ending of transmission Data ASCII / RTU Communications protocol used Handshaking None No need to request to sen

• 2-3. ASTAT Plus, Thermal characteristics The ASTAT Plus allows motor protection according IEC Class 10 or Class 20 and Nema 10, 20 or 30, free selectable by parameter «o» -overload- ASTAT-C / CD . Static soft starters 2. Types and ratings 2-3 IEC Class 10 IEC Class 20 Nema 10 Nema 20 Nema 30 Thermal memory: If the control voltage is not removed, the unit has a cool down charac- teristic, the time for cool down is 300 sec. after the overload trip. If the control voltage is remo

• 6. Appendix The response from the Astat Plus will contain the same slave address and function code, but the data field will include the total number of chars read, and the value of the requested parameters. Quiet Time Slave Address Function Code Data Field CRC Quit Time #of chars 3.5 chars slave# 17 parameters read 2 chars 3.5 chars . Examples Supposing we are trying to communicate with slave 17 (note that 17 is 11h): — To read parameters 3, 4, 5 and 6 Quiet Time Slave Address

DEH-40397B

GE Industrial Systems

SOLID-STATE SOFT STARTER

ASTAT®-CD Plus

USER MANUAL

REMARKS:

1.Read this manual thoroughly before using the ASTAT-CD Plus and store in a safe place for reference.

2.Make sure that this manual is delivered to the end user.

3.CE Marking

When using ASTAT-CD Plus in the EU, compliance with EMC is required.

All ASTAT-CD Plus sizes comply with the generic EN 50081-2 and EN 50082-2

4.The policy of GE Industrial Systems is one of continuous improvement.

The right is reserved to alter the design on any structural details of the products at any time without giving notice.

ASTAT® -CD Plus Soft Starters

WARNINGS

1.Disconnect power before installing or servicing.

2.Hazardous voltages are present in the motor circuit even when the starter is OFF. An isolation contactor configured to provide automatic isolation when the motor is turned OFF is recommended.

3.Unit may contain more than one live circuit. Disconnect both control and main circuits before installing or servicing.

4.Soft stop should not be used as an Emergency stop.

5.Stopping mode must be set to meet applicable standards for operator safety.

6.Separate motor overcurrent protection is required to be provided in accordance with the

Canadian Electrical Code, Part 1. ASTAT-CD Plus provides separate motor protection.

CAUTIONS

1.Semi-conductor fuses specified may not provide branch circuit protection. Refer to local applicable electrical codes.

2.Overload relay setting should be properly coordinated with motor.

3.Slow speed running will affect the motor thermal characteristic due to reduced cooling.

Care must be taken when operating motor under these conditions.

4DC braking — braking current may cause motor overheating. Select the lowest braking current and time.

5.DC braking must use additional (DC3) in the motor circuit. See wiring diagram page 6-1.

6.Abnormal starting times in excess of 30 seconds, or closely repeated operations of acceleration ramp/deceleration ramp, slow speed, or DC injection braking may cause motor damage. Contact motor manufacturer to ensure proper motor selection has been made for these conditions.

7.If control power is lost between starts, the overload relay protection is reset to cold start conditions.

ASTAT® -CD Plus Soft Starters

PRECAUTIONS

1.Debranchez l’alimentation en courant électrique avant de raccorder ou d’intervenir.

2.Des tensions dangereuses sort présente dans le circuit moteur même si le soft starter indique la position «arrêt». Un contacteur d’isolement assurant un isolement automatique quand le moteur est arrête, est recommendé.

3.L’appareilpeutrenfermer plus d’un circuit sous tension de’brancher les circuitsprincipaux et les circuits de controle avant de raccorder ou d’intervenir.

4.Délestage «soft stop» ne devrait jamais être utilisé en lieu de délestage d’urgence.

5.Procédés de délestage doivent être conforme aux normes de sécurité des utilisateurs.

AVERTISSEMENTS

1.Les fusibles semi-conducteurs specifies ne protégent pas obligatoirement les circuits se conformer aux codes locaux d’installations électriques.

2.Le relais de courant de surcharge doit être proprement coordonné avec la marche du moteur.

3.La marche en sous-régime agira sur les caracteristiques thermiques à cause de la réduction de refroidessement. Opérez le moteur avec précaution dans en ce cas.

4.Ralentissement courant continu peut provoquer la surchauffe de moteur. Choisissez le plus foible courant de décéleration et la durée de ralentissement la plus courte.

5.Pour freinage courant continu, un contacteur (DC3) additional est nécessaire dans le circuit moteur, voir le schéma de raccordement page 6-1.

6.Les délais anormaux de mise en service d’une durée supérieure à 30 secondes, ainsi que les montées/descentes en regime, les exploitations régime lent ou les freinages par injection de courant continu répétés et rapportes sont suseptibles d’edommager le moteur. Mettez-vous en rapport avec votre fabricant en ce qui concerne le choix du moteur adéquat.

7.En cas d’interruption de l’alimentation entre deux dèmarrages, la protection assurée par démarrage à froid.

8.Le moteur doit être muni d’une protection distincte contre les surintensites, et la surchauffe conformement au code de l’electricite, premiere partie. ASTAT-CD Plus le relais de courant de surcharge doit être proprement coordonne avec la marche du moteur.

INDEX

i i

1. Overview

1-1

1. Overview

1-2

2-1

2-2

Multiples of motor FLA rating In

2-3

3-1

3-2

3-3