[POST_VERSION] #DO NOT MOVE OR ALTER THIS LINE# V17.00 P0 E1 W17.00 T1391635708 M17.00 I0 O0
# Post Name : MPFAN.pst
# Product : Mill
# Machine Name : Generic
# Control Name : Fanuc
# Description : Generic 4 Axis Mill Post
# 4-axis/Axis subs. : Yes
# 5-axis : No
# Subprograms : Yes
# Executable : MP 17.0
#
# WARNING: THIS POST IS GENERIC AND IS INTENDED FOR MODIFICATION TO
# THE MACHINE TOOL REQUIREMENTS AND PERSONAL PREFERENCE.
#
# THIS POST REQUIRES A VALID 3 OR 4 AXIS MACHINE DEFINITION.
# YOU WILL RECEIVE AN ERROR MESSAGE IF MORE THAN ONE ROTARY AXIS IS DETECTED IN
# THE ACTIVE AXIS COMBINATION WITH READ_MD SET TO YES.
#
# Associated File List$
#
# Associated File List$
#
#region Revision log
# —————————————————————————
# Revision log:
# —————————————————————————
# CNC 06/09/05 — Initial post setup for Mastercam X
# CNC 10/06/05 — Changed parameter read for min_speed, modified pspindle, pprep$ and pset_mach
# — Modified pset_rot_label to use srot_y for horizontal machines
# — Added call to pset_mach in pq$ to set rotaxtyp$
# CNC 11/18/05 — Added psynclath with call to pset_mach to set rotaxtyp$, removed call from pq$
# CNC 02/03/06 — Added logic for high-speed toolpath tool inspection (see prapidout & plinout)
# CNC 06/26/06 — Initial post setup for Mastercam X2
# CNC 12/15/06 — Modified pset_mach for horizontal rotation when rotating about world Z axis.
# CNC 02/26/07 — Modified pwcs
# CNC 11/02/07 — Added prv_shftdrl$ = zero
# CNC 04/08/08 — X3 release — Removed check for write_ops
# CNC 01/26/09 — Initial post update for Mastercam X4
# CNC 04/15/09 — Added read_md switch to enable or disable setting rotary axis from Machine Definition
# CNC 05/06/09 — Modified pindxcalc to omit ctable check when rotary is not indexer
# CNC 06/09/09 — Updated MD parameters
# CNC 08/31/09 — Added check for read_md in pset_mach
# CNC 02/03/10 — Initial post update for Mastercam X5
# CNC 04/21/10 — Added Toolpath Transform Enhancements
# CNC 08/17/10 — Added fix for canned drill cycle incremental mode code output and Z output in incremental mode
# — Added fix for X coolant output
# — Added fix for MP line break pattern
# — Added fix for stock to leave output in tool table
# — Removed CD_VAR variables
# — Added axis sub direction logic
# CNC 08/23/10 — Added logic to handle axis sub with signed or shortest direction and rotation >= 360 degrees
# CNC 02/17/11 — Added three arctype$ initialization variables that are used for
# full arc and helix arc output, when CD is set to R or signed R
# CNC 05/20/11 — Initial post update for Mastercam X6
# CNC 05/23/11 — Modified pcoutrev to fix potential endless loop when processing axis sub
# CNC 09/01/11 — Modified pcoutrev to fix potential endless loop when processing axis sub for null tool change operation
# CNC 11/21/11 — Modified ptap$ and pmisc2$ logic. Post now uses switch (tap_feedtype) to control
# Feed per Unit (Inch/MM), or Feed per Revolution
# CNC 12/28/11 — Minor spacing change
# CNC 02/21/12 — Added support for CD option ‘Subprograms before / after main program’
# CNC 07/24/12 — X coolant ‘With’ — separated coolant ‘with’ logic from cantext ‘with’ logic to give
# more control over output location of X coolant ‘With’. See pcan1 and pcan1_cool
# CNC 10/16/12 — Initial post update for Mastercam X7
# CNC 04/23/13 — Revised logic for rotary lock / unlock (See use_rot_lock)
# CNC 02/06/14 — Initial post update for Mastercam X8
# CNC 05/09/14 — Added «Convert Rapid To Feed» code
#
#endregion
#region Features, notes
# —————————————————————————
# Features:
# —————————————————————————
# This post supports Generic Fanuc code for 3 and 4 axis milling.
# It is designed to support the features of Mastercam X Mill.
#
# NEW FEATURES FOR X:
# — Sub-program support
# Choose the location of subprogram output using the Control Definition options
# ‘Subprograms after main program’ or ‘Subprograms before main program’
# — Machine definition, control definition and toolpath group parameter read sections added.
# — Post sets rotary «switches» from MD and CD settings. Also sets min/max spindle speed,
# max feed rates and type of feed for rotary motion from MD and CD. Includes option for
# units/min and units/sec for inverse time feed rate.
# — Variable initialization with SET_BY_MD or SET_BY_CD are overwritten in this post by parameter or
# variable settings from MD or CD.
# — Support for rotary axis lock/unlock codes when in index mode (see use_rot_lock)
# — Support for signed rotary axis direction and M-code specified axis direction (see use_rotmcode)
# — Switch to force rotary output to index mode when tool plane positioning with a full rotary (see force_index)
# — Enhanced tool information — Added switch for tool comments only, tooltable in header with no tool
# comments at tool change or tooltable in header with tool comments at tool change (see tool_info)
# Tooltable output includes cutter compensation type and stock to leave information
# — Enhanced tool staging options — enable or disable in CD. Set stagetltype in post for output type:
# Do not stage 1st tool, stage 1st tool at last tool change or stage 1st tool at end of file (peof)
# — Supports X comments including machine name, group name and group comment output (see pcomment2)
# — Additional date, time and data path output options (see pheader)
# — Additional rigid tapping cycle (separate from original tapping cycle) and initial custom drill
# cycle support (see pmisc2$ and pdrlcst$)
# — Support for 10 additional canned text options for X
# — Decimal support for sequence number output (set «Increment sequence number» in CD to a decimal value
# for output. I.E. «Increment sequence number» = .5, «Start sequence number» = 10 : N10, N10.5, N11, N11.5, etc…)
# — Switch for output of M00 or M01 at tool change (3 position switch, off, M00, M01 — see prog_stop)
# — Support for seperate XY, XZ and YZ plane/arc variables (see Arc page in CD)
# — Support for X style coolant. Allows up to 10 different coolants to be turned on/off before, with, or after like
# canned text. Coolant output is handled by «coolant» variable and string selector for V9 style coolant,
# «coolantx» variable and string selector for X style coolant.
#
# —————————————————————————
# Misc. Values:
# —————————————————————————
# Integers:
#
# mi1 — Work coordinate system
# 0 = Reference return is generated and G92 with the
# X, Y and Z home positions at file head.
# 1 = Reference return is generated and G92 with the
# X, Y and Z home positions at each tool.
# 2 = WCS of G54, G55…. based on Mastercam settings.
#
# mi2 — Absolute or Incremental positioning at top level
# 0 = absolute
# 1 = incremental
#
# mi3 — Select G28 or G30 reference point return.
# 0 = G28, 1 = G30
#
# mi4 — mi10 (NOT USED)
#
# Reals:
#
# mr1 — mr10 (NOT USED)
#
# —————————————————————————
#Canned text:
# Entering cantext on a contour point from within Mastercam allows the
# following functions to enable/disable.
# Cantext value:
# 1 = Program Stop = output the «M00» stop code
# 2 = Optional Stop = output the «M01» optional stop code
# 3 = Block Delete on = turn on block delete codes in NC lines
# 4 = Block Delete off = turn off block delete codes in NC lines
#
# —————————————————————————
#Milling toolpaths (4 axis)
#Layout:
# The term «Reference View» refers to the coordinate system associated
# with the Top view (Alt-F9, the upper gnomon of the three displayed).
# Create the part drawing with the axis of rotation about the axis
# of the «Reference View» according to the setting you entered for
# ‘vmc’ (vertical or horizontal) and ‘rot_on_x’ (machine relative
# axis of rotation).
# vmc = 1 (vertical machine) uses the top toolplane as the base machine
# view.
# vmc = 0 (horizontal machine) uses the front toolplane as the base machine
# view.
# Relative to the machine matrix —
# Rotation zero position is on the Z axis for rotation on X axis.
# Rotation zero position is on the Z axis for rotation on Y axis.
# Rotation zero position is on the X axis for rotation on Z axis.
# The machine view rotated about the selected axis as a «single axis
# rotation» are the only legal views for 4 axis milling. Rotation
# direction around the part is positive in the CCW direction when
# viewed from the plus direction of the rotating axis. Set the variable
# ‘rot_ccw_pos’ to indicate the signed direction. Always set the work
# origin at the center of rotation.
#
#Toolplane Positioning:
# Create the Cplane and Tplane as the rotation of the machine view about
# the selected axis of rotation. The toolplane is used to calculate
# the position of the rotary axis. This is the default setting.
#
#3 Axis Rotary (Polar)
# Polar positioning is offered in Mastercam 3 axis toolpaths through the
# rotary axis options dialog. The selected toolpath is converted to angle
# and radius position. The axis of rotation is forced to zero.
#
#Axis substitution:
# Use the Rotary axis substitution by drawing the geometry flattened
# from the cylinder. The rotary axis button must be active for axis
# substitution information to be output to the NCI file. The radius of
# the rotary diameter is added to all the Z positions at output.
#
#Simultaneous 4 Axis (11 gcode):
# Full 4 axis toolpaths can be generated from various toolpaths under the
# ‘multi-axis’ selection (i.e. Rotary 4 axis). All 5 axis paths are
# converted to 4 axis paths where only the angle about the rotation axis
# is resolved.
#
#Drill:
# All drill methods are supported in the post. See Simultaneous 4 Axis.
#
# —————————————————————————
#Additional Notes:
# 1) G54 calls are generated where the work offset entry of 0 = G54,
# 1 = G55, etc.
# 2) Metric is applied from the NCI met_tool variable.
# 3) Incremental mode calculates motion from home position at toolchanges.
# The home position is used to define the last position of the tool
# for all toolchanges.
# 4) The variable ‘absinc’ is now pre-defined, set mi2 (Misc. Integer) for
# the ‘top level’ absolute/incremental program output. Subprograms are
# updated through the Mastercam dialog settings for sub-programs.
# 5) Always avoid machining to the center of rotation with rotary axis!
# 6) Transform subprograms are intended for use with G54.. workshifts.
#
# END_HEADER$
#
#endregion
#region Debugging and factory set program switches
# —————————————————————————
# Debugging and Factory Set Program Switches
# —————————————————————————
#Define Constants
m_one := -1
zero := 0
one := 1
two := 2
three := 3
four := 4
five := 5
c9k := 9999
bug4$ : 1 #Debug output with the tilde ‘~’.
#A value greater the zero applies the variable formatting with
#debug output (default is typically FS 1 but not a guarantee).
#A value of zero gets the value directly with NO formatting.
linktolvar$ : 0 #Associate X tolerance variables to V9- variable?
linkplnvar$ : 0 #Associate X plane specific variables to V9- variable?
skp_lead_flgs$ : 0 #Do NOT use v9 style contour flags
get_1004$ : 1 #Find gcode 1004 with getnextop?
rpd_typ_v7$ : 0 #Use Version 7 style contour flags/processing?
strtool_v7$ : 2 #Use Version 7+ toolname?
tlchng_aft$ : 2 #Delay call to toolchange until move line
cant_tlchng$ : 1 #Ignore cantext entry on move with tlchng_aft
newglobal$ : 1 #Error checking for global variables
getnextop$ : 1 #Build the next variable table
tooltable$ : 3 #Pre-read, call the pwrtt postblock
#endregion
#region General output settings
# —————————————————————————
# General Output Settings
# —————————————————————————
maxfeedpm : 500 #SET_BY_MD Limit for feed in inch/min
ltol_m : 0.05 #Length tolerance for arccheck, metric
vtol_m : 0.0025#System tolerance, metric
maxfeedpm_m : 10000 #SET_BY_MD Limit for feed in mm/min
force_wcs : yes$ #Force WCS output at every toolchange?
stagetool : 0 #SET_BY_CD 0 = Do not pre-stage tools, 1 = Stage tools
stagetltype : 1 #0 = Do not stage 1st tool
#1 = Stage 1st tool at last tool change
#2 = Stage 1st tool at end of file (peof)
use_gear : 0 #Output gear selection code, 0=no, 1=yes
min_speed : 50 #SET_BY_MD Minimum spindle speed
progname$ : 1 #Use uppercase for program name (sprogname)
prog_stop : 1 #Program stop at toolchange: 0=None, 1=M01, 2 = M00
tool_info : 2 #Output tooltable information?
#0 = Off — Do not output any tool comments or tooltable
#1 = Tool comments only
#2 = Tooltable in header — no tool comments at T/C
#3 = Tooltable in header — with tool comments at T/C
tlchg_home : no$ #Zero return X and Y axis prior to tool change?
# The following three initializations are used for full arc and helix arc output when the CD
# is set to output R or signed R for arcs
arctype$ : 2 #Arc center type XY plane 1=abs, 2=St-Ctr, 3=Ctr-St, 4=unsigned inc.
arctypexz$ : 2 #Arc center type XZ plane 1=abs, 2=St-Ctr, 3=Ctr-St, 4=unsigned inc.
arctypeyz$ : 2 #Arc center type YZ plane 1=abs, 2=St-Ctr, 3=Ctr-St, 4=unsigned inc.
#endregion
#region Rotary axis settings
# —————————————————————————
# Rotary Axis Settings
# —————————————————————————
read_md : no$ #Set rotary axis switches by reading Machine Definition?
vmc : 1 #SET_BY_MD 0 = Horizontal Machine, 1 = Vertical Mill
rot_on_x : 1 #SET_BY_MD Default Rotary Axis Orientation
#0 = Off, 1 = About X, 2 = About Y, 3 = About Z
rot_ccw_pos : 0 #SET_BY_MD Axis signed dir, 0 = CW positive, 1 = CCW positive
index : 0 #SET_BY_MD Use index positioning, 0 = Full Rotary, 1 = Index only
ctable : 5 #SET_BY_MD Degrees for each index step with indexing spindle
use_frinv : no$ #SET_BY_CD Use Inverse Time Feedrates in 4 Axis, (0 = no, 1 = yes)
maxfrdeg : 2000 #SET_BY_MD Limit for feed in deg/min
maxfrinv : 999.99#SET_BY_MD Limit for feed inverse time
maxfrinv_m : 99.99 #SET_BY_MD Maximum feedrate — inverse time
frc_cinit : yes$ #Force C axis reset at toolchange
ctol : 225 #Tolerance in deg. before rev flag changes
ixtol : 0.01 #Tolerance in deg. for index error
frdegstp : 10 #Step limit for rotary feed in deg/min
rot_type : 1 #SET_BY_MD Rotary type — 0=signed continuous, 1=signed absolute, 2=shortest direction
force_index : no$ #Force rotary output to index mode when tool plane positioning with a full rotary
use_rotmcode : 0 #Output M-Code for Axis direction (sindx_mc)
#0 = Signed direction (only valid when rot_type = 1)
#1 = M-Code for direction
toolismetric : 0 #flag that tool is metric
tap_feedtype : 1 #0 = Units Per Minute (G94)
#1 = Units Per Revolution (G95)
#Rotary Axis Label options
use_md_rot_label : no$ #Use rotary axis label from machine def? — Leave set to ‘no’ until available
srot_x : «A» #Label applied to rotary axis movement — rotating about X axis — used when use_md_rot_label = no
srot_y : «B» #Label applied to rotary axis movement — rotating about Y axis — used when use_md_rot_label = no
srot_z : «C» #Label applied to rotary axis movement — rotating about Z axis — used when use_md_rot_label = no
sminus : «-» #Address for the rotary axis (signed motion)
#Axis locking
use_rot_lock : no$ #Use rotary axis lock/unlock codes
#endregion
#region Common user-defined variable initializations (not switches!)
# —————————————————————————
# Common User-defined Variable Initializations (not switches!)
# —————————————————————————
xia : 0 #Formatted absolute value for X incremental calculations
yia : 0 #Formatted absolute value for Y incremental calculations
zia : 0 #Formatted absolute value for Z incremental calculations
cia : 0 #Formatted absolute value for C incremental calculations
cuttype : 0 #Cut type flag
#0 = Tool Plane, 1 = Axis Subs, 2 = Polar, 3 = 4/5 axis
bld : 0 #Block delete active
result : 0 #Return value for functions
sav_spc : 0 #Save spaces
sav_gcode : 0 #Gcode saved
sav_absinc : 0 #Absolute/Incremental Saved Value
sav_coolant : 0 #Coolant saved
sav_frc_wcs : 0 #Force work offset flag saved
toolchng : 1 #On a toolchange flag
toolchng0 : 0 #On a null toolchange flag
spdir2 : 1 #Copy for safe spindle direction calculation
#Drill variables
drlgsel : -1 #Drill Select Initialize
drillref : 0 #Select drill reference
drlgcode : 0 #Save Gcode in drill
sav_dgcode : 0 #Drill gcode saved
#Subprogram variables
mr_rt_actv : 0 #Flag to indicate if G51/G68 is active
#0=Off, 1=Rotate initial, 2=G68 Subprogram call/start, 3=Mirror, Neg. enable restore
mr_rt_rst : 0 #Flag to restore abs/inc when G51/G68 is active
rt_csav : 0 #C saved value
end_sub_mny : 0 #Many tool setting captured at transform sub end
#Rotary/Index variables
csav : 0 #C saved value
prvcabs : 0 #Saved cabs from pe_inc_calc,
#Used for rotary feed and direction calculations
cdelta : 0 #Calculation for angle change
cdelta_calc : 0 #Rotation calculation
rev : 0 #Calculation for deg/min
sav_rev : 0 #Saved revolution counter
indx_out : c9k #Rotation direction calculation
fmt 16 indx_mc #Rotation direction calculation
rev_brkflag : 0 #Revolution break flag. 0 = No break, 1 = Break every 90 or 360 degrees (see pmotion_su)
rot_locked : 1 #Flag to track status of rotary lock (0=unlocked, 1=locked), (Not a switch — initialized to 1 to force unlock with first rotary move)
#Vector Constants for Rotatary Calculations
aaxisx : 1 #A axis rotation vector constant
aaxisy : 0 #A axis rotation vector constant
aaxisz : 0 #A axis rotation vector constant
baxisx : 0 #B axis rotation vector constant
baxisy : 1 #B axis rotation vector constant
baxisz : 0 #B axis rotation vector constant
caxisx : 0 #C axis rotation vector constant
caxisy : 0 #C axis rotation vector constant
caxisz : 1 #C axis rotation vector constant
#Feedrate calculation variables
frdelta : 0 #Calculation for deg/min
frinv : 0 #Feedrate inverse time
frdeg : 0 #Feedrate deg/min actual
prvfrdeg : 0 #Feedrate deg/min actual
ldelta : 0 #Calculation for deg/min, linear
cldelta : 0 #Calculation for deg/min, linear and rotary
circum : 0 #Calculation for deg/min
ipr_type : 0 #Feedrate for Rotary, 0 = UPM, 1 = DPM, 2 = Inverse
comp_type : 0 #Cutter compensation type — 0=computer, 1=control, 2=wear, 3=reverse wear, 4=off
subs_before : 0 #Flag to indicate whether subprograms are to be output before or after main program
first_sub : 1 #Flag used to suppress blank line before first sub that gets output with subs before main
#rotary_axis2 values are not consistent with rot_on_x values. Need to add 1 to rotary_axis2 to compare them.
rotary_axis2 : c9k #Rotary axis selected in Multiaxis Drill and Curve 5 Axis, 0=X, 1=Y, 2=Z
#Coolant variables for X style coolant
cant_pos : 0 #Read from current canned text (cant_pos1 — cant_pos20)
coolant_bin : 0 #Binary value for current coolant command
coolant_on : 0 #Binary value holding the sum of all coolants currently on
coolantx : 0 #Selector variable for coolant string selector
local_int : 0 #Local variable for output of coolant off commands
result2 : 0 #Return value for functions
suppress : 0 #Flag used to suppress redundant coolant on commands
all_cool_off : 0 #First coolant off command shuts off ALL coolant options
#Variables to capture parameter values — use to set post switches in pset_mach
rotaxerror : 0 #Error flag
rot_axis : 0 #Axis of rotation — 1=X, 2=Y, 3=Z
rot_dir : 0 #Rotary direction — CW is positive, 0 = false, 1 = true
rot_index : 0 #Index or continuous — 0 = continuous, 1 = index
rot_angle : 0 #Degrees for each index step with indexing spindle
rot_zero : 0 #Rotary zero degree position (NOT CURRENTLY IMPLEMENTED)
rot_ax_cnt : 0 #Rotary axis counter
component_type : 0 #Component type: (See documentation for complete list — )
#0 = MACHINE
#1 = STOCK_COMPONENT
#2 = MISC_COMPONENT
#3 = MACHINE_BASE_COMPONENT
#4 = LINEAR_AXIS_COMPONENT
#5 = ROTARY_AXIS_COMPONENT
#6 = RECT_TABLE_COMPONENT
#12 = CHUCK_COMPONENT
#24 = TOOL_SPINDLE_COMPONENT
#23 = ATC_COMPONENT
z_dir : 0 #Z Axis direction flag
axis_label : 0 #Axis label — 1=X,2=Y,3=Z
srot_label : «» #Rotary Axis label (Generally A, B or C)
sav_srot_label : «» #Store original rotary axis label (required for signed rotation output rot_type = 1)
sav_index : 0 #Store original index value
#endregion
#region String definitions for NC output
# —————————————————————————
#String and string selector definitions for NC output
# —————————————————————————
#Address string definitions
strm : «M»
strn : «N»
stro : «O»
strp : «P»
srad : «R»
srminus : «R-«
sblank : «»
#Cantext string definitions (spaces must be padded here)
sm00 : «M00»
sm01 : «M01»
strtextno : «»
strcantext : «»
#Transform mirror and rotate codes
strns_mir_on : «G51.1» #Programmable mirror image code
strns_mir_off : «G50.1» #Programmable mirror image cancel code
strns_rot_on : «G68» #Coordinate System Rotation
strns_rot_off : «G69» #Coordinate System Rotation Cancel
#Misc. string definitions
sopen_prn : «(» #String for open parenthesis «(»
sclose_prn : «)» #String for close parenthesis «)»
sdelimiter : «|» #String for delimiter
sg95 : «G95» #Feed per rotation
sm29 : «M29» #Rigid tapping preperation support function
sg80 : «G80» #Cancel canned drilling cycle
sg43 : «G43» #Tool length compensation
sg49 : «G49» #Tool length compensation cancel
sg92 : «G92» #Set work piece coordinate system
sm06 : «M6» #Toolchange
#endregion
#region Error messages
# —————————————————————————
# Error messages
# —————————————————————————
saxiserror : «WARNING — DEFINED AXIS OF ROTATION DOES NOT MATCH OPERATION’S AXIS OF ROTATION — OUTPUT MAY BE INVALID»
sindxerror : «WARNING — INDEX ANGLE DOES NOT MATCH POST SETTING (‘ctable’)»
stlorgerr : «ERROR — TOOL ORIGIN DOES NOT MATCH CENTER OF ROTATION IN POLAR MILLING»
shomeserror : «ERROR — WORK OFFSET USAGE DOES NOT SUPPORT TRANSFORM SUBPROGRAM»
sprgnerror : «ERROR — SUBPROGRAM NUMBER MATCHES THE MAIN PROGRAM NUMBER»
srotaxerror : «ERROR — MORE THAN 1 ROTARY AXIS DETECTED IN SELECTED AXIS COMBINATION — OUTPUT MAY BE INVALID»
#endregion
#region String select, lookup tables for NC output
# —————————————————————————
# General G and M Code String select tables
# —————————————————————————
# Motion G code selection
sg00 : «G0» #Rapid
sg01 : «G1» #Linear feed
sg02 : «G2» #Circular interpolation CW
sg03 : «G3» #Circular interpolation CCW
sg04 : «G4» #Dwell
sgcode : «» #Target string
fstrsel sg00 gcode$ sgcode 5 -1
# —————————————————————————
# Select work plane G code
sg17 : «G17» #XY plane code
sg19 : «G19» #YZ plane code
sg18 : «G18» #XZ plane code
sgplane : «» #Target string
fstrsel sg17 plane$ sgplane 3 -1
# —————————————————————————
#Select english/metric code
sg20 : «G20» #Inch code
sg21 : «G21» #Metric code
smetric : «» #Target string
fstrsel sg20 met_tool$ smetric 2 -1
# —————————————————————————
#Select reference return code
sg28 : «G28» #First reference point return
sg30 : «G30» #Second reference point return
sg28ref : «» #Target string
fstrsel sg28 mi3$ sg28ref 2 -1
# —————————————————————————
# Cutter compensation G code selection
scc0 : «G40» #Cancel cutter compensation
scc1 : «G41» #Cutter compensation left
scc2 : «G42» #Cutter compensation right
sccomp : «» #Target string
fstrsel scc0 cc_pos$ sccomp 3 -1
# —————————————————————————
# Canned drill cycle string select
sg81 : «G81» #drill — no dwell
sg81d : «G82» #drill — with dwell
sg83 : «G83» #peck drill — no dwell
sg83d : «G83» #peck drill — with dwell
sg73 : «G73» #chip break — no dwell
sg73d : «G73» #chip break — with dwell
sg84 : «G84» #tap — right hand
sg84d : «G74» #tap — left hand
sg85 : «G85» #bore #1 — no dwell
sg85d : «G89» #bore #1 — with dwell
sg86 : «G86» #bore #2 — no dwell
sg86d : «G86» #bore #2 — with dwell
sgm1 : «G76» #fine bore — no dwell
sgm1d : «G76» #fine bore — with dwell
sgm2 : «G84» #rigid tap — right hand
sgm2d : «G74» #rigid tap — left hand
sgdrill : «» #Target string
fstrsel sg81 drlgsel sgdrill 16 -1
# —————————————————————————
# Select incremental or absolute G code
sg90 : «G90» #Absolute code
sg91 : «G91» #Incremental code
sgabsinc : «» #Target string
fstrsel sg90 absinc$ sgabsinc 2 -1
# —————————————————————————
# Feed mode G code selection
sg94 : «G94» #UPM
sg94d : «G94» #DPM, See pfcalc_deg if you use another gcode
sg93 : «G93» #Inverse
sgfeed : «» #Target string
fstrsel sg94 ipr_type sgfeed 3 -1
# —————————————————————————
#Canned drill cycle reference height
sg98 : «G98» #Reference at initht
sg99 : «G99» #Reference at refht
sgdrlref : «» #Target string
fstrsel sg98 drillref sgdrlref 2 -1
# —————————————————————————
# Generate string for spindle
sm04 : «M4» #Spindle reverse
sm05 : «M5» #Spindle off
sm03 : «M3» #Spindle forward
spindle : «» #Target string
fstrsel sm04 spdir2 spindle 3 -1
# —————————————————————————
# Coolant M code selection for V9 style coolant
# Note: To enable V9 style coolant, click on the General Machine Parameters icon
# in the Machine Definition Manager, Coolant tab, enable first check box
# Output of V9 style coolant commands in this post is controlled by scoolant
sm09 : «M9» #Coolant Off
sm08 : «M8» #Coolant Flood
sm08_1 : «M8» #Coolant Mist
sm08_2 : «M8» #Coolant Tool
scoolant : «» #Target string
fstrsel sm09 coolant$ scoolant 4 -1
# —————————————————————————
# Coolant output code selection for X style coolant
# Note: To enable X style coolant, click on the General Machine Parameters icon
# in the Machine Definition Manager, Coolant tab, disable first check box
# Output of X style coolant commands in this post is controlled by pcan, pcan1, & pcan2
scool50 : «M8» #Coolant 1 on value
scool51 : «M9» #Coolant 1 off value
scool52 : «M7» #Coolant 2 on value
scool53 : «M9» #Coolant 2 off value
scool54 : «M88» #Coolant 3 on value
scool55 : «M89» #Coolant 3 off value
scool56 : «M8(Coolant4=ON)» #Coolant 4 on value
scool57 : «M9(Coolant4=OFF)» #Coolant 4 off value
scool58 : «M8(Coolant5=ON)» #Coolant 5 on value
scool59 : «M9(Coolant5=OFF)» #Coolant 5 off value
scool60 : «M8(Coolant6=ON)» #Coolant 6 on value
scool61 : «M9(Coolant6=OFF)» #Coolant 6 off value
scool62 : «M8(Coolant7=ON)» #Coolant 7 on value
scool63 : «M9(Coolant7=OFF)» #Coolant 7 off value
scool64 : «M8(Coolant8=ON)» #Coolant 8 on value
scool65 : «M9(Coolant8=OFF)» #Coolant 8 off value
scool66 : «M8(Coolant9=ON)» #Coolant 9 on value
scool67 : «M9(Coolant9=OFF)» #Coolant 9 off value
scool68 : «M8(Coolant10=ON)» #Coolant 10 on value
scool69 : «M9(Coolant10=OFF)» #Coolant 10 off value
scoolantx : «» #Target string
fstrsel scool50 coolantx scoolantx 20 -1
# —————————————————————————
#X coolant has the option — First coolant off command shuts off ALL coolant options
sall_cool_off : «M09» #Coolant off command output with all_cool_off
# —————————————————————————
# Table rotation direction, index
sindx_cw : «M22» #Rotate CW code
sindx_ccw : «M21» #Rotate CCW code
sindx_mc : «» #Target string
fstrsel sindx_cw indx_mc sindx_mc 2 -1
# —————————————————————————
# Define the gear selection code
flktbl 1 3 #Lookup table definition — table no. — no. entries
40 0 #Low gear range
41 400 #Med gear range
42 2250 #Hi gear range
# —————————————————————————
# Define coolant binary value for X style coolant
flktbl 2 20 #Lookup table definition — table no. — no. entries
1 50 #Coolant 1 on value
2 51 #Coolant 1 off value
4 52 #Coolant 2 on value
8 53 #Coolant 2 off value
16 54 #Coolant 3 on value
32 55 #Coolant 3 off value
64 56 #Coolant 4 on value
128 57 #Coolant 4 off value
256 58 #Coolant 5 on value
512 59 #Coolant 5 off value
1024 60 #Coolant 6 on value
2048 61 #Coolant 6 off value
4096 62 #Coolant 7 on value
8192 63 #Coolant 7 off value
16384 64 #Coolant 8 on value
32768 65 #Coolant 8 off value
65536 66 #Coolant 9 on value
131072 67 #Coolant 9 off value
262144 68 #Coolant 10 on value
524288 69 #Coolant 10 off value
# —————————————————————————
# Month selector
smon0 : «»
smon1 : «JAN.»
smon2 : «FEB.»
smon3 : «MAR.»
smon4 : «APR.»
smon5 : «MAY.»
smon6 : «JUN.»
smon7 : «JUL.»
smon8 : «AUG.»
smon9 : «SEP.»
smon10 : «OCT.»
smon11 : «NOV.»
smon12 : «DEC.»
smonth : «» #Target string
fstrsel smon0 month$ smonth 13 -1
# —————————————————————————
# Cutter Compensation Type
scomp : «COMPUTER»
scomp1 : «CONTROL COMP»
scomp2 : «WEAR COMP»
scomp3 : «REVERSE WEAR COMP»
scomp4 : «OFF»
scomp_type : «» #Target string
fstrsel scomp comp_type scomp_type 5 -1
# —————————————————————————
# Rotary axis lock/unlock
sunlock : «M11» #Unlock Rotary Axis
slock : «M10» #Lock Rotary Axis
srot_lock : «» #Target string
fstrsel sunlock rot_locked srot_lock 2 -1
#endregion
#region Format statements
# —————————————————————————
# Format statements — n=nonmodal, l=leading, t=trailing, i=inc, d=delta
# —————————————————————————
#Default english/metric position format statements
fs2 1 0.7 0.6 #Decimal, absolute, 7 place, default for initialize (:)
fs2 2 0.4 0.3 #Decimal, absolute, 4/3 place
fs2 3 0.4 0.3d #Decimal, delta, 4/3 place
#Common format statements
fs2 4 1 0 1 0 #Integer, not leading
fs2 5 2 0 2 0l #Integer, force two leading
fs2 6 3 0 3 0l #Integer, force three leading
fs2 7 4 0 4 0l #Integer, force four leading
fs2 9 0.1 0.1 #Decimal, absolute, 1 place
fs2 10 0.2 0.2 #Decimal, absolute, 2 place
fs2 11 0.3 0.3 #Decimal, absolute, 3 place
fs2 12 0.4 0.4 #Decimal, absolute, 4 place
fs2 13 0.5 0.5 #Decimal, absolute, 5 place
fs2 14 0.3 0.3d #Decimal, delta, 3 place
fs2 15 0.2 0.1 #Decimal, absolute, 2/1 place (feedrate)
fs2 16 1 0 1 0n #Integer, forced output
fs2 17 0.2 0.3 #Decimal, absolute, 2/3 place (tapping feedrate)
# These formats used for ‘Date’ & ‘Time’
fs2 18 2.2 2.2lt #Decimal, force two leading & two trailing (time2)
fs2 19 2 0 2 0t #Integer, force trailing (hour)
fs2 20 0 2 0 2lt #Integer, force leading & trailing (min)
# This format statement is used for sequence number output
# Number of places output is determined by value for «Increment Sequence Number» in CD
# Max depth to the right of the decimal point is set in the fs statement below
fs2 21 0^7 0^7 #Decimal, 7 place, omit decimal if integer value
fs2 22 0^3 0^3 #Decimal, 3 place, omit decimal if integer value
#endregion
#region Format assignments
# —————————————————————————
# Toolchange / NC output Variable Formats
# —————————————————————————
fmt «T» 4 t$ #Tool number
fmt «T» 4 first_tool$ #First tool used
fmt «T» 4 next_tool$ #Next tool used
fmt «D» 4 tloffno$ #Diameter offset number
fmt «H» 4 tlngno$ #Length offset number
fmt «G» 4 g_wcs #WCS G address
fmt «P» 4 p_wcs #WCS P address
fmt «S» 4 speed #Spindle Speed
fmt «M» 4 gear #Gear range
# —————————————————————————
fmt «N» 21 n$ #Sequence number
fmt «X» 2 xabs #X position output
fmt «Y» 2 yabs #Y position output
fmt «Z» 2 zabs #Z position output
fmt «X» 3 xinc #X position output
fmt «Y» 3 yinc #Y position output
fmt «Z» 3 zinc #Z position output
fmt «A» 11 cabs #C axis position
fmt «A» 14 cinc #C axis position
fmt «A» 22 indx_out #Index position
fmt «R» 14 rt_cinc #C axis position, G68
fmt «I» 3 iout #Arc center description in X
fmt «J» 3 jout #Arc center description in Y
fmt «K» 3 kout #Arc center description in Z
fmt «R» 2 arcrad$ #Arc Radius
fmt «F» 15 feed #Feedrate
fmt «P» 11 dwell$ #Dwell
fmt «M» 5 cantext$ #Canned text
fmt «F» 2 pitch #Tap pitch (units per thread)
# —————————————————————————
#Move comment (pound) to output colon with program numbers
fmt «O» 7 progno$ #Program number
#fmt «:» 7 progno$ #Program number
fmt «O» 7 main_prg_no$ #Program number
#fmt «:» 7 main_prg_no$ #Program number
fmt «O» 7 sub_prg_no$ #Program number
#fmt «:» 7 sub_prg_no$ #Program number
fmt «X» 2 sub_trnsx$ #Rotation point
fmt «Y» 2 sub_trnsy$ #Rotation point
fmt «Z» 2 sub_trnsz$ #Rotation point
# —————————————————————————
fmt «Q» 2 peck1$ #First peck increment (positive)
fmt «Q» 2 shftdrl$ #Fine bore tool shift
fmt «R» 2 refht_a #Reference height
fmt «R» 2 refht_i #Reference height
# —————————————————————————
fmt «TOOL — » 4 tnote #Note format
fmt «DIA. OFF. — » 4 toffnote #Note format
fmt «LEN. — » 4 tlngnote #Note format
fmt «TOOL DIA. — » 1 tldia$ #Note format
fmt «XY STOCK TO LEAVE — » 2 xy_stock #Note format
fmt «Z STOCK TO LEAVE — » 2 z_stock #Note format
# —————————————————————————
fmt 4 year2 #Calculated year value
fmt 18 time2 #Capture 24-hour time value into ‘time2’ variable
fmt 19 hour #Hour
fmt 20 min #Minutes
year2 = year$ + 2000
#endregion
#region Tool comment, tool table, manual entry output
# —————————————————————————
# Tool Comment / Manual Entry Section
# —————————————————————————
ptoolcomment #Comment for tool
tnote = t$, toffnote = tloffno$, tlngnote = tlngno$
if tool_info = 1 | tool_info = 3,
sopen_prn, pstrtool, sdelimiter, *tnote, sdelimiter, *toffnote, sdelimiter, *tlngnote, sdelimiter, *tldia$, sclose_prn, e$
ptooltable #Tooltable output
sopen_prn, *t$, sdelimiter, pstrtool, sdelimiter, *tlngno$,
[if comp_type > 0 & comp_type < 4, sdelimiter, *tloffno$, sdelimiter, *scomp_type, sdelimiter, *tldia$],
[if xy_stock <> 0 | z_stock <> 0, sdelimiter, *xy_stock, sdelimiter, *z_stock],
sclose_prn, e$
xy_stock = 0 #Reset stock to leave values
z_stock = 0 #Reset stock to leave values
pstrtool #Comment for tool
if strtool$ <> sblank,
[
strtool$ = ucase(strtool$)
*strtool$
]
pcomment$ #Comment from manual entry (must call pcomment2)
pcomment2 #Required if doing boolean ‘if’ logic testing!
pcomment2 #Output Comment from manual entry
scomm$ = ucase (scomm$)
if gcode$ = 1005, sopen_prn, scomm$, sclose_prn, e$ #Manual entry — as comment
if gcode$ = 1006, scomm$, e$ #Manual entry — as code
if gcode$ = 1007, sopen_prn, scomm$, sclose_prn #Manual entry — as comment with move NO e$
if gcode$ = 1026, scomm$ #Manual entry — as code with move NO e$
if gcode$ = 1008, sopen_prn, scomm$, sclose_prn, e$ #Operation comment
if gcode$ = 1051, sopen_prn, scomm$, sclose_prn, e$ #Machine name
if gcode$ = 1052, sopen_prn, scomm$, sclose_prn, e$ #Group comment
if gcode$ = 1053, sopen_prn, scomm$, sclose_prn, e$ #Group name
if gcode$ = 1054, sopen_prn, scomm$, sclose_prn, e$ #File Descriptor
#endregion
#region Header, date/time
# —————————————————————————
# Start of File and Toolchange Setup
# —————————————————————————
ptime #Convert 24-hour time format into 12-hour AM/PM format
if time$ >= 13, time2 = (time$ — 12)
else, time2 = time$
hour = int(time2), min = frac(time2)
*hour, «:», *min,
if time$ > 12, » PM»
else, » AM»
pheader$ #Call before start of file
if subs_before, » «, e$ #header character is output from peof when subs are output before main
else, «%», e$
sav_spc = spaces$
spaces$ = 0
*progno$, sopen_prn, sprogname$, sclose_prn, e$
#sopen_prn, «PROGRAM NAME — «, sprogname$, sclose_prn, e$
sopen_prn, «DATE=DD-MM-YY — «, date$, » TIME=HH:MM — «, time$, sclose_prn, e$ #Date and time output Ex. 12-02-05 15:52
#sopen_prn, «DATE — «, month$, «-«, day$, «-«, year$, sclose_prn, e$ #Date output as month,day,year — Ex. 02-12-05
#sopen_prn, «DATE — «, *smonth, » «, day$, » «, *year2, sclose_prn, e$ #Date output as month,day,year — Ex. Feb. 12 2005
#sopen_prn, «TIME — «, time$, sclose_prn, e$ #24 hour time output — Ex. 15:52
#sopen_prn, «TIME — «, ptime sclose_prn, e$ #12 hour time output 3:52 PM
spathnc$ = ucase(spathnc$)
smcname$ = ucase(smcname$)
stck_matl$ = ucase(stck_matl$)
snamenc$ = ucase(snamenc$)
sopen_prn, «MCX FILE — «, *smcpath$, *smcname$, *smcext$, sclose_prn, e$
sopen_prn, «NC FILE — «, *spathnc$, *snamenc$, *sextnc$, sclose_prn, e$
sopen_prn, «MATERIAL — «, *stck_matl$, sclose_prn, e$
spaces$ = sav_spc
#endregion
#region Start of file
psof0$ #Start of file for tool zero
psof$
psof$ #Start of file for non-zero tool number
pcuttype
toolchng = one
if ntools$ = one,
[
#skip single tool outputs, stagetool must be on
stagetool = m_one
!next_tool$
]
pbld, n$, *smetric, e$
if convert_rpd$, pconvert_rpd
pbld, n$, [if gcode$, *sgfeed], *sgcode, *sgplane, scc0, sg49, sg80, *sgabsinc, [if gcode$, *feed], e$
sav_absinc = absinc$
if mi1$ <= one, #Work coordinate system
[
absinc$ = one
pfbld, n$, sgabsinc, *sg28ref, «Z0.», e$
pfbld, n$, *sg28ref, «X0.», «Y0.», e$
pfbld, n$, sg92, *xh$, *yh$, *zh$, e$
absinc$ = sav_absinc
]
pcom_moveb
pcheckaxis
c_mmlt$ #Multiple tool subprogram call
ptoolcomment
comment$
pcan
pbld, n$, *t$, sm06, e$
pindex
if mi1$ > one, absinc$ = zero
if use_rot_lock & (cuttype <> zero | (index = zero & prv_cabs <> fmtrnd(cabs))), prot_unlock
if convert_rpd$, pconvert_rpd
pcan1, pbld, n$, [if gcode$, *sgfeed], *sgcode, *sgabsinc, pwcs, pfxout, pfyout, pfcout,
[if nextdc$ <> 7, *speed, *spindle], pgear, [if gcode$, *feed], strcantext, e$
if use_rot_lock & cuttype = zero, prot_lock
pbld, n$, sg43, *tlngno$, pfzout, pscool, pstagetool, e$
absinc$ = sav_absinc
pbld, n$, sgabsinc, e$
pcom_movea
toolchng = zero
c_msng$ #Single tool subprogram call
#endregion
#region Tool change
#region Null tool change
ptlchg0$ #Call from NCI null tool change (tool number repeats)
pcuttype
toolchng0 = one
pcom_moveb
pcheckaxis
c_mmlt$ #Multiple tool subprogram call
comment$
pcan
result = newfs(15, feed) #Reset the output format for ‘feed’
pbld, n$, sgplane, e$
pspindchng
pbld, n$, pscool, e$
if use_rot_lock & (cuttype <> zero | (index = zero & prv_cabs <> fmtrnd(cabs))), prot_unlock
if mi1$ > one & workofs$ <> prv_workofs$,
[
sav_absinc = absinc$
absinc$ = zero
pbld, n$, sgabsinc, pwcs, pfxout, pfyout, pfzout, pfcout, e$
pe_inc_calc
ps_inc_calc
absinc$ = sav_absinc
]
if cuttype = zero, ppos_cax_lin
if gcode$ = one, plinout
else, prapidout
if use_rot_lock & cuttype = zero, prot_lock
pcom_movea
toolchng0 = zero
c_msng$ #Single tool subprogram call
!xnci$, !ynci$, !znci$
#endregion
#region Tool change / stage tool
ptlchg$ #Tool change
pcuttype
toolchng = one
if mi1$ = one, #Work coordinate system
[
pfbld, n$, *sg28ref, «X0.», «Y0.», e$
pfbld, n$, sg92, *xh$, *yh$, *zh$, e$
]
if prog_stop = 1, pbld, n$, *sm01, e$
if prog_stop = 2, pbld, n$, *sm00, e$
pcom_moveb
pcheckaxis
c_mmlt$ #Multiple tool subprogram call
ptoolcomment
comment$
pcan
result = newfs(15, feed) #Reset the output format for ‘feed’
pbld, n$, *t$, sm06, e$
pindex
sav_absinc = absinc$
if mi1$ > one, absinc$ = zero
if use_rot_lock & (cuttype <> zero | (index = zero & prv_cabs <> fmtrnd(cabs))), prot_unlock
if convert_rpd$, pconvert_rpd
pcan1, pbld, n$, [if gcode$, *sgfeed], *sgcode, *sgabsinc, pwcs, pfxout, pfyout, pfcout,
[if nextdc$ <> 7, *speed, *spindle], pgear, [if gcode$, *feed], strcantext, e$
if use_rot_lock & cuttype = zero, prot_lock
pbld, n$, sg43, *tlngno$, pfzout, pscool, pstagetool, e$
absinc$ = sav_absinc
pbld, n$, sgabsinc, e$
pcom_movea
toolchng = zero
c_msng$ #Single tool subprogram call
!xnci$, !ynci$, !znci$
pstagetool #Pre-stage tools
if stagetool = 1,
[
if ttblend$, #Check for last toolchange
[
if stagetltype = 1, *next_tool$ #stage first tool at last toolchange
]
else, *next_tool$ #stage tool at every toolchange
]
#endregion
#End of Tool change region
#endregion
#region Retract at end of tool path, reference return
pretract #End of tool path, toolchange
sav_absinc = absinc$
absinc$ = one
sav_coolant = coolant$
coolant$ = zero
# if nextop$ = 1003, #Uncomment this line to leave coolant on until eof unless
[ # explicitely turned off through a canned text edit
if all_cool_off,
[
#all coolant off with a single off code here
if coolant_on, pbld, n$, sall_cool_off, e$
coolant_on = zero
]
else,
[
local_int = zero
coolantx = zero
while local_int < 20 & coolant_on > 0,
[
coolantx = and(2^local_int, coolant_on)
local_int = local_int + one
if coolantx > zero,
[
coolantx = local_int
pbld, n$, scoolantx, e$
]
coolantx = zero
]
coolant_on = zero
]
]
#cc_pos is reset in the toolchange here
cc_pos$ = zero
gcode$ = zero
if use_rot_lock & rot_on_x,
[
if (index = one & (prv_indx_out <> fmtrnd(indx_out)) | (prv_cabs <> fmtrnd(cabs)))
| nextop$ = 1003 | frc_cinit, prot_unlock
]
pbld, n$, sccomp, *sm05, psub_end_mny, e$
if convert_rpd$, pconvert_rpd
pbld, n$, [if gcode$, sgfeed], sgabsinc, sgcode, *sg28ref, «Z0.», [if gcode$, feed], scoolant, e$
if nextop$ = 1003 | tlchg_home, pbld, n$, *sg28ref, «X0.», «Y0.», protretinc, e$
else, pbld, n$, protretinc, e$
absinc$ = sav_absinc
coolant$ = sav_coolant
protretinc #Reset the C axis revolution counter
if frc_cinit & rot_on_x,
[
rev = zero
sav_rev = zero
cabs = zero
csav = zero
indx_out = zero
if index, e$, pindxcalc, pindex
else, *cabs
prvcabs = zero
!csav, !cabs
]
#endregion
#region End-of-file
peof0$ #End of file for tool zero
peof$
peof$ #End of file for non-zero tool
pretract
comment$
if stagetool = 1 & stagetltype = 2, pbld, n$, *first_tool$, e$
n$, «M30», e$
if subs_before, #Merge subs before main program
[ #At this point, the NC / Main program level is blank (Main prg was written to ext with subs before)
subout$ = zero
«%», e$
mergesub$ #Merge transform subs
clearsub$
mergeaux$ #Merge non-transform subs
clearaux$
mergeext$ #Merge NC / Main program
clearext$
]
else, #Merge subs after main program
[ #At this point, the NC / Main program is written (Main prg was written to NC level with subs after)
mergesub$
clearsub$
mergeaux$
clearaux$
]
subout$ = zero
«%», e$
#endregion
#region Work offsets, gear selection
pwcs #G54+ coordinate setting at toolchange
if mi1$ > one,
[
sav_frc_wcs = force_wcs
if sub_level$ > 0, force_wcs = zero
if workofs$ <> prv_workofs$ | (force_wcs & toolchng),
[
if workofs$ < 6,
[
g_wcs = workofs$ + 54
*g_wcs
]
else,
[
p_wcs = workofs$ — five
«G54.1», *p_wcs
]
]
force_wcs = sav_frc_wcs
!workofs$
]
pgear #Find spindle gear from lookup table
if use_gear = one,
[
gear = frange (one, speed)
*gear
]
#endregion
#region Tool change setup, spindle speed, tool end
#Toolchange setup
pspindchng #Spindle speed change
if prv_spdir2 <> spdir2 & prv_speed <> zero, pbld, n$, *sm05, e$
if prv_speed <> speed | prv_spdir2 <> spdir2,
[
if speed, pbld, n$, *speed, *spindle, pgear, e$
]
!speed, !spdir2
pspindle #Spindle speed calculations for RPM
speed = abs(ss$)
if speed,
[
if speed > maxss$, speed = maxss$
if speed < min_speed, speed = min_speed
]
spdir2 = fsg3(spdir$)
pq$ #Setup post based on switch settings
stagetool = bldnxtool$ #Set stagetool from CD setting
result = newfs(11, cdelta_calc) #Format for 3 place precision
ptoolend$ #End of tool path, before reading new tool data
!speed, !spdir2
ptlchg1002$ #Call at actual toolchange, end last path here
if op_id$ <> prv_op_id$, pset_mach #Set rotary switches by reading machine def parameters
if cuttype <> one, sav_rev = rev #Axis Sub does not update to rev
pspindle
whatline$ = four #Required for vector toolpaths
if gcode$ = 1000,
[
#Null toolchange
]
else,
[
#Toolchange and Start of file
if gcode$ = 1002,
[
#Actual toolchange
pretract
]
if stagetool = one, prv_next_tool$ = m_one
prv_xia = vequ(xh$)
prv_feed = c9k
]
!op_id$
#endregion
#region Motion output
# —————————————————————————
# Motion NC output
# —————————————————————————
#region NC output postblocks
# —————————————————————————
#The variables for absolute output are xabs, yabs, zabs.
#The variables for incremental output are xinc, yinc, zinc.
# —————————————————————————
prapidout #Output to NC of linear movement — rapid
if convert_rpd$, pconvert_rpd
pcan1, pbld, n$, [if gcode$, `sgfeed], sgplane, `sgcode, sgabsinc, pccdia,
pxout, pyout, pzout, pcout, [if gcode$, `feed], strcantext, pscool, e$
#Modify following line to customize output for high-speed toolpath
#tool inspection/change points
if rpd_typ$ = 7, pbld, n$, «M00», «(TOOL INSPECTION POINT — POST CUSTOMIZATION REQUIRED)», e$
plinout #Output to NC of linear movement — feed
pcan1, pbld, n$, sgfeed, sgplane, `sgcode, sgabsinc, pccdia,
pxout, pyout, pzout, pcout, feed, strcantext, pscool, e$
#Modify following line to customize output for high-speed toolpath
#tool inspection/change points
if rpd_typ$ = 7, pbld, n$, «M00», «(TOOL INSPECTION POINT — POST CUSTOMIZATION REQUIRED)», e$
pcirout #Output to NC of circular interpolation
pcan1, pbld, n$, `sgfeed, sgplane, sgcode, sgabsinc, pccdia,
pxout, pyout, pzout, pcout, parc, feed, strcantext, pscool, e$
#endregion
#region Motion preparation routines
pcom_moveb #Common motion preparation routines, before
pxyzcout
ps_inc_calc
pncoutput #Movement output
pcom_moveb
comment$
pcan
if mr_rt_actv,
[
!cabs, !cinc #No rotary in sub
]
else,
[
if cuttype = zero, ppos_cax_lin #Toolplane rotary positioning
]
if gcode$ = zero, prapidout
if gcode$ = one, plinout
if gcode$ > one & gcode$ < four, pcirout
if mr_rt_rst, #Restore absolute/incremental for G51/G68
[
absinc$ = sav_absinc
mr_rt_rst = zero
]
pcom_movea
pcom_movea #Common motion preparation routines, after
pcan2
pe_inc_calc
pdwl_spd$ #Call from NCI gcode 4
pspindle
comment$
pspindchng
pcan
if fmtrnd(dwell$), pcan1, pbld, n$, *sgcode, *dwell$, strcantext, e$
else, pcan1, pbld, n$, strcantext, e$
pcan2
prapid$ #Output to NC of linear movement — rapid
pncoutput
pzrapid$ #Output to NC of linear movement — rapid Z only
pncoutput
plin$ #Output to NC of linear movement — feed
pncoutput
pz$ #Output to NC of linear movement — feed Z only
pncoutput
pmx$ #Output to NC of vector NCI
pncoutput
pcir$ #Output to NC of circular interpolation
pncoutput
#Pre-process rotary motion control flags
pmx0$ #5 axis gcode setup
if drillcur$ = zero,
[
if fr$ = -2, gcode$ = zero
else, gcode$ = one
]
plin0$ #Linear movement, mill motion test
pmotion_su
pcir0$ #Circular interpolation, mill arc motion test
pmotion_su
#endregion
#region Motion output components
# —————————————————————————
# Motion output components
# —————————————————————————
pbld #Canned text — block delete
if bld, ‘/’
pfbld #Force — block delete
«/»
pccdia #Cutter Compensation
#Force Dxx#
if prv_cc_pos$ <> cc_pos$ & cc_pos$, prv_tloffno$ = c9k
sccomp
if cc_pos$, tloffno$
pscool #Coolant output
scoolant #Old style coolant — based on NCI variable «coolant$»
pcan1_cool #X style coolant — based on Canned Text coolant
pfxout #Force X axis output
if absinc$ = zero, *xabs, !xinc
else, *xinc, !xabs
pxout #X output
if absinc$ = zero, xabs, !xinc
else, xinc, !xabs
pfyout #Force Y axis output
if absinc$ = zero, *yabs, !yinc
else, *yinc, !yabs
pyout #Y output
if absinc$ = zero, yabs, !yinc
else, yinc, !yabs
pfzout #Force Z axis output
if absinc$ = zero, *zabs, !zinc
else, *zinc, !zabs
pzout #Z output
if absinc$ = zero, zabs, !zinc
else, zinc, !zabs
pfcout #Force C axis output
if index = zero & rot_on_x,
[
if use_rotmcode & cabs <> prv_cabs, *sindx_mc
if absinc$ = zero, *cabs, !cinc
else, *cinc, !cabs
]
pcout #C axis output
if index = zero & rot_on_x,
[
if use_rotmcode & cabs <> prv_cabs, *sindx_mc
if absinc$ = zero, cabs, !cinc
else, cinc, !cabs
]
pindex #Index output
if index & rot_on_x,
[
if (prv_indx_out <> fmtrnd(indx_out)) | (prv_cabs <> fmtrnd(cabs)),
[
if use_rot_lock, prot_unlock
pbld, n$, [if use_rotmcode, `sindx_mc], *indx_out, e$
!cabs, !cinc
]
if use_rot_lock, prot_lock
]
prot_unlock #Unlock Rotary axis
rot_locked = zero
pbld, n$, srot_lock, e$
prot_lock #Lock Rotary axis
if nextop$ <> 1003,
[
rot_locked = one
pbld, n$, srot_lock, e$
]
parc #Select the arc output
if (plane$ = zero & (arctype$ = one | arctype$ = four)) | #XY Plane
(plane$ = one & (arctypeyz$ = one | arctypeyz$ = four)) | #YZ Plane
(plane$ = two & (arctypexz$ = one | arctypexz$ = four)), #XZ Plane
[
result = newfs(two, iout)
result = newfs(two, jout)
result = newfs(two, kout)
]
else,
[
result = newfs(three, iout)
result = newfs(three, jout)
result = newfs(three, kout)
]
if (plane$ = 0 & arctype$ < five) | (plane$ = 1 & arctypeyz$ < five) |
(plane$ = 2 & arctypexz$ < five) | full_arc_flg$ | arc_pitch$,
[
#Arc output for IJK
# If you do NOT want to force out the I,J,K values,
# remove the «*» asterisks on the *i, *j, *k ‘s below…
if plane$ = zero, *iout, *jout, kout #XY plane code — G17
if plane$ = one, iout, *jout, *kout #YZ plane code — G19
if plane$ = two, *iout, jout, *kout #XZ plane code — G18
!i$, !j$, !k$
]
else,
[
#Arc output for R
if abs(sweep$)<=180 | (plane$ = 0 & arctype$ = five) | (plane$ = 1 & arctypeyz$ = five) |
(plane$ = 2 & arctypexz$ = five), result = nwadrs(srad, arcrad$)
else, result = nwadrs(srminus, arcrad$)
*arcrad$
]
ppos_cax_lin #Position the rotary axis before move — rapid
if index, pindex
else,
[
if fmtrnd(prv_cabs) <> fmtrnd(cabs) & rot_on_x,
[
sav_gcode = gcode$
gcode$ = zero
if convert_rpd$, pconvert_rpd
pbld, n$, [if gcode$, sgfeed], sgcode, pcout, [if gcode$, feed], e$
!cia
ps_cinc_calc
gcode$ = sav_gcode
]
]
#endregion
#End of Motion output region
#endregion
#region Drilling
#region Canned drill cycles, pre-process, first hole
# —————————————————————————
# Drilling
# —————————————————————————
pdrill0$ #Pre-process before drill call
sav_dgcode = gcode$ #Capture gcode for 5 axis drill
pdrlcommonb #Canned Drill Cycle common call, before
if initht$ <> refht$, drillref = zero
else, drillref = one
if sav_dgcode = 81,
[
result = newfs(two, zinc)
if drillcyc$ = three | drillcyc$ = 7, drlgsel = fsg1(-ss$) + drillcyc$ * two
else, drlgsel = fsg2(dwell$) + drillcyc$ * two
prv_refht_a = c9k
prv_refht_i = c9k
prv_dwell$ = zero
prv_shftdrl$ = zero
]
if cuttype = three, sav_dgcode = gcode$
else, z$ = depth$
if cuttype = one, prv_zia = refht$ + (rotdia$/two)
else, prv_zia = refht$
pcom_moveb
feed = fr_pos$
comment$
pcan
#5 axis must map the true Z, correct Z calculation here
if cuttype = three,
[
prv_zia = zabs + (-depth$) + refht$
zia = fmtrnd(zabs)
zinc = zia — prv_zia
]
prdrlout #R drill position
if cuttype = one, refht_a = refht$ + (rotdia$ / two)
else, refht_a = refht$
refht_i = refht$ — initht$
if cuttype = three, refht_a = w$
if absinc$ = zero, refht_a, !refht_i
else, refht_i, !refht_a
pdrill$ #Canned Drill Cycle
pdrlcommonb
pcan1, pbld, n$, *sgdrlref, *sgdrill, pxout, pyout, pfzout, pcout,
prdrlout, dwell$, *feed, strcantext, e$
pcom_movea
ppeck$ #Canned Peck Drill Cycle
pdrlcommonb
pcan1, pbld, n$, *sgdrlref, *sgdrill, pxout, pyout, pfzout, pcout,
prdrlout, *peck1$, *feed, strcantext, e$
pcom_movea
pchpbrk$ #Canned Chip Break Cycle
pdrlcommonb
pcan1, pbld, n$, *sgdrlref, *sgdrill, pxout, pyout, pfzout, pcout,
prdrlout, *peck1$, *feed, strcantext, e$
pcom_movea
ptap$ #Canned Tap Cycle
pdrlcommonb
result = newfs(17, feed) # Set for tapping Feedrate format
if met_tool$,
[
if toolismetric, pitch = n_tap_thds$ #Metric NC Code — Metric Tap
else, pitch = (1/n_tap_thds$) * 25.4 #Metric NC Code — English Tap
]
else,
[
if toolismetric, pitch = n_tap_thds$ * (1/25.4) #English NC Code — Metric Tap
else, pitch = 1/n_tap_thds$ #English NC Code — English Tap
]
pitch = pitch * speed #Force Units Per Minute for regular Tap cycle
pbld, n$, sg94, e$
pcan1, pbld, n$, *sgdrlref, *sgdrill, pxout, pyout, pfzout, pcout,
prdrlout, *pitch, !feed, strcantext, e$
pcom_movea
pbore1$ #Canned Bore #1 Cycle
pdrlcommonb
pcan1, pbld, n$, *sgdrlref, *sgdrill, pxout, pyout, pfzout, pcout,
prdrlout, dwell$, *feed, strcantext, e$
pcom_movea
pbore2$ #Canned Bore #2 Cycle
pdrlcommonb
pcan1, pbld, n$, *sgdrlref, *sgdrill, pxout, pyout, pfzout, pcout,
prdrlout, *feed, strcantext, e$
pcom_movea
pmisc1$ #Canned Fine Bore (shift) Cycle
pdrlcommonb
pcan1, pbld, n$, *sgdrlref, *sgdrill, pxout, pyout, pfzout, pcout,
prdrlout, shftdrl$, dwell$, *feed, strcantext, e$
pcom_movea
pmisc2$ #Canned Rigid Tapping Cycle
pdrlcommonb
#RH/LH based on spindle direction
if met_tool$,
[
if toolismetric, pitch = n_tap_thds$ #Metric NC Code — Metric Tap
else, pitch = (1/n_tap_thds$) * 25.4 #Metric NC Code — English Tap
]
else,
[
if toolismetric, pitch = n_tap_thds$ * (1/25.4) #English NC Code — Metric Tap
else, pitch = 1/n_tap_thds$ #English NC Code — English Tap
]
if tap_feedtype = 0,
[
pitch = pitch * speed
pbld, n$, sg94, e$
]
else, pbld, n$, sg95, e$
pbld, n$, sm29, *speed, e$
pcan1, pbld, n$, *sgdrlref, *sgdrill, pxout, pyout, pfzout,
prdrlout, *pitch, !feed, strcantext, e$
pcom_movea
#endregion
#region Custom drill cycles (cycles 8-19), first hole
pdrlcst$ #Custom drill cycles 8 — 19 (user option)
#Use this postblock to customize drilling cycles 8 — 19
if drillcyc$ = 8, pdrlcst8
else,
[
pdrlcommonb
sopen_prn, «CUSTOMIZABLE DRILL CYCLE — NOT CONFIGURED — FIRST HOLE», sclose_prn, e$
pcom_movea
]
pdrlcst8 #Custom drill cycle 8 — example custom cycle
pdrlcommonb
sopen_prn, «CUSTOMIZABLE DRILL CYCLE EXAMPLE — FIRST HOLE», sclose_prn, e$
pcan1, pbld, n$, *sgdrlref, *sgdrill, pxout, pyout, pfzout, pcout,
prdrlout, shftdrl$, dwell$, *feed, strcantext, e$
pcom_movea
#endregion
#region Canned drill cycles (additional holes)
# Additional Holes
pdrill_2$ #Canned Drill Cycle, additional points
pdrlcommonb
pcan1, pbld, n$, pxout, pyout, pzout, pcout, prdrlout, feed, strcantext, e$
pcom_movea
ppeck_2$ #Canned Peck Drill Cycle
pdrill_2$
pchpbrk_2$ #Canned Chip Break Cycle
pdrill_2$
ptap_2$ #Canned Tap Cycle
pdrill_2$
pbore1_2$ #Canned Bore #1 Cycle
pdrill_2$
pbore2_2$ #Canned Bore #2 Cycle
pdrill_2$
pmisc1_2$ #Canned Fine Bore (shift) Cycle
pdrill_2$
pmisc2_2$ #Canned Rigid Tapping Cycle
pdrlcommonb
pcan1, pbld, n$, pxout, pyout, pzout, pcout, prdrlout, strcantext, e$
pcom_movea
#endregion
#region Custom drill cycles (cycles 8-19), additional holes
pdrlcst_2$ #Custom drill cycles 8 — 19, additional points (user option)
#Use this postblock to customize drilling cycles 8 — 19
if drillcyc$ = 8, pdrlcst8_2
else,
[
sopen_prn, «CUSTOMIZABLE DRILL CYCLE — NOT CONFIGURED — NEXT HOLE», sclose_prn, e$
pdrill_2$
]
pdrlcst8_2 #Custom drill cycle 8 — example custom cycle
sopen_prn, «CUSTOMIZABLE DRILL CYCLE EXAMPLE — NEXT HOLE», sclose_prn, e$
pdrill_2$
#endregion
#region Cancel canned drill cycle
pcanceldc$ #Cancel canned drill cycle
result = newfs(three, zinc)
z$ = initht$
if cuttype = one, prv_zia = initht$ + (rotdia$/two)
else, prv_zia = initht$
pxyzcout
!zabs, !zinc
prv_gcode$ = zero
pcan
pcan1, pbld, n$, sg80, strcantext, e$
if (drillcyc$ = 3 | drillcyc$ = 7) & tap_feedtype, pbld, n$, sg94, e$
result = newfs(15, feed) #Reset the output format for ‘feed’
pcan2
#endregion
#end of Drilling region
#endregion
#region Subprograms
# —————————————————————————
#Subprogram postblocks
#sub_trnstyp — 0=mirror, 1=rotate, 2=scale, 3=translate
#sub_trnmthd (mirror) — 0=X axis, 1=Y axis, 2=line
#sub_trnmthd (rotate) — 0=tplane, 1=tplane origin only, 2=coordinates
# —————————————————————————
psub_call_m$ #Call to main level, single tool
psub_call_trans
psub_call_mm$ #Call to main level, multiple tools
psub_call_trans
psub_call_trans #Translate level calls from toolchange, user
if mi1$ <= one, result = mprint(shomeserror)
sav_absinc = absinc$
pindex
#Mirror or Rotate Coord’s
if sub_trnstyp$ = zero, mr_rt_actv = three #Mirror
if mr_rt_actv,
[
if sub_trnstyp$ = zero,
[
#The original pattern is not mirrored
if sub_chn_no$ <> one,
[
absinc$ = zero
psub_mirror
]
]
else,
[
#The original pattern is not rotated, calculate the rotation incremental angle for G68
rt_csav = atan2(sub_m2$, sub_m1$)
if sub_sec_no$,
[
rt_cinc = prv_rt_csav — rt_csav
while rt_cinc > 180, rt_cinc = rt_cinc — 360
while rt_cinc < -180, rt_cinc = rt_cinc + 360
if rot_ccw_pos = one, rt_cinc = -rt_cinc
!rt_csav
absinc$ = zero
psub_rotate
]
else,
[
!rt_csav
]
]
#Set restore flag and sign mr_rt_actv to indicate active
mr_rt_rst = one
mr_rt_actv = -abs(mr_rt_actv)
]
else, #Translate all, Rotate toolplane
[
if sub_mny_t$,
[
if mi1$ > one, absinc$ = zero
if convert_rpd$, pconvert_rpd
pbld, n$, [if gcode$, *sgfeed], *sgcode, *sgabsinc, pwcs, pfxout, pfyout, pfzout, pfcout, [if gcode$, *feed], e$
pe_inc_calc
ps_inc_calc
]
]
absinc$ = sav_absinc
result = nwadrs(strp, main_prg_no$)
if progno$ = main_prg_no$, result = mprint(sprgnerror)
pbld, n$, «M98», *main_prg_no$, e$
prv_feed = c9k #Force feed in sub
psub_mirror #Mirror start code, user
#Mirror Y axis
if sub_trnmthd$, pbld, n$, *sgabsinc, strns_mir_on, *sub_trnsx$, e$
#Mirror X axis
else, pbld, n$, *sgabsinc, strns_mir_on, *sub_trnsy$, e$
psub_rotate #Rotate start code, user
if convert_rpd$, pconvert_rpd
pbld, n$, [if gcode$, *sgfeed], *sgcode, *sgabsinc, strns_rot_on, *sub_trnsx$, *sub_trnsy$,
[absinc$ = one], *sgabsinc, *rt_cinc, [if gcode$, *feed], e$
psub_st_m$ #Header in main level
result = nwadrs(stro, main_prg_no$)
if first_sub & subs_before, first_sub = zero #suppress blank line before first sub with subs before main
else, » «, e$
*main_prg_no$, e$
#G51/G68 requires absolute position on first move
if mr_rt_rst,
[
sav_absinc = absinc$
if absinc$ = one,
[
absinc$ = zero
prv_absinc$ = m_one
prv_xabs = m_one
prv_yabs = m_one
]
]
else, pbld, n$, sgabsinc, e$
psub_end_m$ #End in main level
n$, «M99», e$
prv_absinc$ = m_one
#Reset update variables for subs at main level
#Mirror or Rotate cancel, flagged cleared on return
if mr_rt_actv,
[
subout$ = zero
no_nc_out$ = m_one
sav_absinc = absinc$
if sub_trnstyp$ = zero,
[
#The original pattern is not cancelled
if sub_chn_no$ <> one,
[
absinc$ = zero
pbld, n$, *sgabsinc, strns_mir_off, *sub_trnsx$, *sub_trnsy$, e$
]
]
else, #Rotate
[
#The original pattern is not cancelled
if sub_trnstyp$ = one & sub_trnmthd$ = two & esub_sec_no$,
[
absinc$ = zero
pbld, n$, strns_rot_off, e$
]
]
absinc$ = sav_absinc
no_nc_out$ = zero
mr_rt_rst = zero
mr_rt_actv = zero
]
end_sub_mny = sub_mny_t$
psub_end_mny #End in main level for many tools sub, user
#Check for coming out of xform with stage tool.
if end_sub_mny & stagetool = one,
[
*t$
end_sub_mny = zero
]
psub_call_s$ #Call to sub level
result = nwadrs(strp, sub_prg_no$)
sub_prg_no$ = sub_prg_no$ + 1000 #Add sub number offset
if progno$ = sub_prg_no$, result = mprint(sprgnerror)
pbld, n$, «M98», *sub_prg_no$, e$
psub_st_s$ #Header in sub leveln
result = nwadrs(stro, sub_prg_no$)
if first_sub & subs_before, first_sub = zero #suppress blank line before first sub with subs before main
else, » «, e$
*sub_prg_no$, e$
pbld, n$, sgabsinc, e$
psub_end_s$ #End in sub level
n$, «M99», e$
prv_absinc$ = -1
#endregion
#region Canned text
# —————————————————————————
# Canned Text
# —————————————————————————
pcan #Canned text — before output call
strcantext = sblank
if cant_no$ > zero,
[
if cant_pos1$ = zero | cant_pos1$ = three, pcant_1
if cant_pos2$ = zero | cant_pos2$ = three, pcant_2
if cant_pos3$ = zero | cant_pos3$ = three, pcant_3
if cant_pos4$ = zero | cant_pos4$ = three, pcant_4
if cant_pos5$ = zero | cant_pos5$ = three, pcant_5
if cant_pos6$ = zero | cant_pos6$ = three, pcant_6
if cant_pos7$ = zero | cant_pos7$ = three, pcant_7
if cant_pos8$ = zero | cant_pos8$ = three, pcant_8
if cant_pos9$ = zero | cant_pos9$ = three, pcant_9
if cant_pos10$ = zero | cant_pos10$ = three, pcant_10
if cant_pos11$ = zero | cant_pos11$ = three, pcant_11
if cant_pos12$ = zero | cant_pos12$ = three, pcant_12
if cant_pos13$ = zero | cant_pos13$ = three, pcant_13
if cant_pos14$ = zero | cant_pos14$ = three, pcant_14
if cant_pos15$ = zero | cant_pos15$ = three, pcant_15
if cant_pos16$ = zero | cant_pos16$ = three, pcant_16
if cant_pos17$ = zero | cant_pos17$ = three, pcant_17
if cant_pos18$ = zero | cant_pos18$ = three, pcant_18
if cant_pos19$ = zero | cant_pos19$ = three, pcant_19
if cant_pos20$ = zero | cant_pos20$ = three, pcant_20
pbld, n$, strcantext, e$
strcantext = sblank
]
pcan1 #Canned text — with move
strcantext = sblank
if cant_no$ > zero,
[
if cant_pos1$ = one, pcant_1
if cant_pos2$ = one, pcant_2
if cant_pos3$ = one, pcant_3
if cant_pos4$ = one, pcant_4
if cant_pos5$ = one, pcant_5
if cant_pos6$ = one, pcant_6
if cant_pos7$ = one, pcant_7
if cant_pos8$ = one, pcant_8
if cant_pos9$ = one, pcant_9
if cant_pos10$ = one, pcant_10
if cant_pos11$ = one, pcant_11
if cant_pos12$ = one, pcant_12
if cant_pos13$ = one, pcant_13
if cant_pos14$ = one, pcant_14
if cant_pos15$ = one, pcant_15
if cant_pos16$ = one, pcant_16
if cant_pos17$ = one, pcant_17
if cant_pos18$ = one, pcant_18
if cant_pos19$ = one, pcant_19
if cant_pos20$ = one, pcant_20
]
if cstop$, strcantext = strcantext + sm00
if cgstop$, strcantext = strcantext + sm01
#Output of strcantext occurs at the end of the output line
pcan1_cool #Canned text Coolant — with move
if cant_no$ > zero,
[
if cant_pos1$ = four, pcant_1
if cant_pos2$ = four, pcant_2
if cant_pos3$ = four, pcant_3
if cant_pos4$ = four, pcant_4
if cant_pos5$ = four, pcant_5
if cant_pos6$ = four, pcant_6
if cant_pos7$ = four, pcant_7
if cant_pos8$ = four, pcant_8
if cant_pos9$ = four, pcant_9
if cant_pos10$ = four, pcant_10
if cant_pos11$ = four, pcant_11
if cant_pos12$ = four, pcant_12
if cant_pos13$ = four, pcant_13
if cant_pos14$ = four, pcant_14
if cant_pos15$ = four, pcant_15
if cant_pos16$ = four, pcant_16
if cant_pos17$ = four, pcant_17
if cant_pos18$ = four, pcant_18
if cant_pos19$ = four, pcant_19
if cant_pos20$ = four, pcant_20
]
pcan2 #Canned text — after output call
strcantext = sblank
if cant_no$ > zero,
[
if cant_pos1$ = two | cant_pos1$ = five, pcant_1
if cant_pos2$ = two | cant_pos2$ = five, pcant_2
if cant_pos3$ = two | cant_pos3$ = five, pcant_3
if cant_pos4$ = two | cant_pos4$ = five, pcant_4
if cant_pos5$ = two | cant_pos5$ = five, pcant_5
if cant_pos6$ = two | cant_pos6$ = five, pcant_6
if cant_pos7$ = two | cant_pos7$ = five, pcant_7
if cant_pos8$ = two | cant_pos8$ = five, pcant_8
if cant_pos9$ = two | cant_pos9$ = five, pcant_9
if cant_pos10$ = two | cant_pos10$ = five, pcant_10
if cant_pos11$ = two | cant_pos11$ = five, pcant_11
if cant_pos12$ = two | cant_pos12$ = five, pcant_12
if cant_pos13$ = two | cant_pos13$ = five, pcant_13
if cant_pos14$ = two | cant_pos14$ = five, pcant_14
if cant_pos15$ = two | cant_pos15$ = five, pcant_15
if cant_pos16$ = two | cant_pos16$ = five, pcant_16
if cant_pos17$ = two | cant_pos17$ = five, pcant_17
if cant_pos18$ = two | cant_pos18$ = five, pcant_18
if cant_pos19$ = two | cant_pos19$ = five, pcant_19
if cant_pos20$ = two | cant_pos20$ = five, pcant_20
pbld, n$, strcantext, e$
strcantext = sblank
]
pcant_1 #Canned text — output call
cant_pos = cant_pos1$
cantext$ = cant_val1$
pcant_out
pcant_2 #Canned text — output call
cant_pos = cant_pos2$
cantext$ = cant_val2$
pcant_out
pcant_3 #Canned text — output call
cant_pos = cant_pos3$
cantext$ = cant_val3$
pcant_out
pcant_4 #Canned text — output call
cant_pos = cant_pos4$
cantext$ = cant_val4$
pcant_out
pcant_5 #Canned text — output call
cant_pos = cant_pos5$
cantext$ = cant_val5$
pcant_out
pcant_6 #Canned text — output call
cant_pos = cant_pos6$
cantext$ = cant_val6$
pcant_out
pcant_7 #Canned text — output call
cant_pos = cant_pos7$
cantext$ = cant_val7$
pcant_out
pcant_8 #Canned text — output call
cant_pos = cant_pos8$
cantext$ = cant_val8$
pcant_out
pcant_9 #Canned text — output call
cant_pos = cant_pos9$
cantext$ = cant_val9$
pcant_out
pcant_10 #Canned text — output call
cant_pos = cant_pos10$
cantext$ = cant_val10$
pcant_out
pcant_11 #Canned text — output call
cant_pos = cant_pos11$
cantext$ = cant_val11$
pcant_out
pcant_12 #Canned text — output call
cant_pos = cant_pos12$
cantext$ = cant_val12$
pcant_out
pcant_13 #Canned text — output call
cant_pos = cant_pos13$
cantext$ = cant_val13$
pcant_out
pcant_14 #Canned text — output call
cant_pos = cant_pos14$
cantext$ = cant_val14$
pcant_out
pcant_15 #Canned text — output call
cant_pos = cant_pos15$
cantext$ = cant_val15$
pcant_out
pcant_16 #Canned text — output call
cant_pos = cant_pos16$
cantext$ = cant_val16$
pcant_out
pcant_17 #Canned text — output call
cant_pos = cant_pos17$
cantext$ = cant_val17$
pcant_out
pcant_18 #Canned text — output call
cant_pos = cant_pos18$
cantext$ = cant_val18$
pcant_out
pcant_19 #Canned text — output call
cant_pos = cant_pos19$
cantext$ = cant_val19$
pcant_out
pcant_20 #Canned text — output call
cant_pos = cant_pos20$
cantext$ = cant_val20$
pcant_out
pcant_out #Canned text — build the string for output
#Assign string select type outputs
if cant_pos < three, #cant_pos indicates canned text output
[
if cantext$ = three, bld = one
if cantext$ = four, bld = zero
#Build the cantext string
if cantext$ = one, strcantext = strcantext + sm00
if cantext$ = two, strcantext = strcantext + sm01
if cantext$ > four,
[
strtextno = no2str(cantext$)
strcantext = strcantext + strm + strtextno
]
]
else, #cant_pos indicates coolant output
[
coolant_bin = flook (two, cantext$) #Create binary value for each coolant using lookup table
if frac(cantext$/two), # coolant off
[
if all_cool_off,
[
if coolant_on, pbld, n$, sall_cool_off, e$
coolant_on = zero
]
else,
[
if coolant_on > 0,
[
coolant_on = coolant_on — coolant_bin/2 #Odd = off command, subtract appropriate binary value.
coolantx = cantext$ — 50 #Create a coolantx value for string select
pbld, n$, *scoolantx, e$
]
]
]
else, #Even = on command
[ #Determine if this coolant is already on
local_int = zero
coolantx = zero
suppress = zero
while local_int < 20 & coolant_on > 0,
[
result2 = and(2^local_int, coolant_on)
local_int = local_int + one
if result2 = coolant_bin, suppress = one
]
if suppress <> 1, #Don’t output an on code for a coolant that is already on
[
coolant_on = coolant_on + coolant_bin #Maintain binary sum of all coolants currently on
coolantx = cantext$ — 50 #Create a coolantx value for string select
if cant_pos = four, *scoolantx #Coolant «With»
else, pbld, n$, *scoolantx, e$ #Coolant «Before» or «After»
]
]
]
#endregion
#region Calculations
#region Position calculations
# —————————————————————————
# Position calculations, generally these do not need to be modified
# —————————————————————————
pmiscint$ #Capture the top level absinc for subprograms
if sub_level$ <= zero, absinc$ = mi2$
#Disable cutpos2 if not 4 axis, saves time
if rot_on_x = zero, cutpos2$ = m_one
pmotion_su #Motion Setup (Set brklinestype & linarc)
brklinestype$ = zero
linarc$ = zero
if rot_on_x,
[
if cuttype = one, #Axis Substitution
[
linarc$ = one #Linearize all arcs
if rev_brkflag, #Break rotation flag (set in pcoutrev)
[
brklinestype$ = 11 #Break all lines, use brklineslen$ for segment length
#brklineslen$ = pi$ * rotdia$ #Break every 360 degrees
brklineslen$ = pi$ * rotdia$ / four #Break every 90 degrees
rev_brkflag = zero #Reset flag
]
]
if cuttype = two, #Polar
[
brklinestype$ = rotary_axis$ + three
linarc$ = one
]
]
pcuttype #Determine the cut type
#cuttype (0 = Tool Plane, 1 = Axis Subs, 2 = Polar, 3 = 4/5 axis)
cuttype = rotary_type$
if cuttype = three, cuttype = zero
if mill5$, cuttype = three
if cuttype = zero & force_index, index = 1 #If tool plane positioning & force index mode
else, index = rot_index #otherwise use machine def. rotary axis setting
#Check for Tool Origin in Polar Milling
if cuttype = two & (tox$ | toy$ | toz$), result = mprint(stlorgerr)
#Avoid calling G51/G68 with additional toolchanges
if mr_rt_actv = zero,
[
#Transform Rotate, set mr_rt_actv if user selected ‘coordinates’
#Mirror is set on sub call
if sub_trnstyp$ = one & sub_trnmthd$ = two,
[
if sub_sec_no$, mr_rt_actv = two
else, mr_rt_actv = one
]
]
pfcalc_u_min
pmotion_su
pcheckaxis #Check for valid rotary axis
#If selected axis combination has more than 1 rotary axis and toolpath has rotation
if (cabs | cdelta | cuttype) & rotaxerror = 1, [if mprint(srotaxerror, 2) = 2, exitpost$]
#If machine’s defined axis of rotation does not match operations axis of rotation
# if (rotary_axis$ & (rotary_axis$ <> rot_on_x)) | (rotary_axis2 <> c9k &
# ((rotary_axis2 + 1) <> rot_on_x)), [if mprint(saxiserror, 2) = 2, exitpost$]
# rotary_axis2 = c9k
pxyzcout #Map coordinates
if rot_on_x,
[
if cuttype = zero, pxyzcout0 #Toolplane Positioning
if cuttype = one, pxyzcout1 #Axis Substitution
if cuttype = two, pxyzcout2 #Polar Conversion
if cuttype = three, pxyzcout3 #Simulatneous 4 axis (Multi-axis)
if rot_ccw_pos = one, csav = -csav
if mr_rt_actv <> two,
[
pcoutrev
if index, pindxcalc
pfcalc
]
else, feed = fr_pos$
]
else,
[
xabs = vequ(x$)
iout = vequ(i$)
feed = fr_pos$
]
pxyzcout0 #Toolplane Positioning
xabs = vequ(x$)
iout = vequ(i$)
if rot_on_x = two, csav = -c$
else, csav = c$
pxyzcout1 #Axis substitution
if rot_on_x = one, #X axis substitution
[
xabs = x$
yabs = zero
zabs = z$ + (rotdia$ / two)
csav = y$ * (360 / (pi$ * rotdia$))
]
else, #Y axis substitution
[
xabs = zero
yabs = y$
zabs = z$ + (rotdia$ / two)
csav = x$ * (360 / (pi$ * rotdia$))
]
#Reverse direction if needed
if (rot_ccw_pos = 0 & rotaxis_dir$ = 1) | (rot_ccw_pos = 1 & rotaxis_dir$ = 0), csav = -csav
pxyzcout2 #polar interpolation
#Drill polar is toolplane drilling toward center
#if not a coincident axis
#Also, Capture initial index position for Polar Milling
if (opcode$ = three & rot_on_x <> three), pxyzcout0
else,
[
if rot_on_x = one, #X axis rotation
[
csav = atan2(y$, z$) #Z+ zero
axisx$ = vequ(aaxisx)
xabs = rotp(csav, x$)
]
if rot_on_x = two, #Y axis rotation
[
csav = atan2(-x$, z$) #Z+ zero
axisx$ = vequ(baxisx)
xabs = rotp(csav, x$)
]
if rot_on_x = three, #Z axis rotation
[
csav = atan2(-y$, x$) #X+ zero
axisx$ = vequ(caxisx)
xabs = rotp(csav, x$)
]
csav = csav + c$
]
pxyzcout3 #Multisurf rotary axis motion
if rot_on_x = one, #Multisurf Rotary about X
[
csav = atan2 (vtooly$, vtoolz$)
axisx$ = vequ (aaxisx)
]
if rot_on_x = two, #Multisurf Rotary about Y
[
csav = atan2 (-vtoolx$, vtoolz$)
axisx$ = vequ (baxisx)
]
xabs = rotp (csav, x$)
u$ = rotp (csav, u$)
csav = csav + c$
#endregion
#region Rotary axis revolution / index calculations
pcoutrev #Rotary axis revolution calculation (Modify for wind-up)
cdelta = csav — prv_csav
if cuttype = one & rot_type > zero & not(index) & toolchng = zero & toolchng0 = zero, #Axis sub and signed direction or shortesat direction
[
cdelta_calc = abs(cdelta)
cdelta_calc = fmtrnd(cdelta_calc)
if cdelta_calc > 360, #Break rotary motion
[
rev_brkflag = one #Break every 90 or 360 degrees (see plin0$)
redo_proc$ #Reprocess NCI line
]
]
while abs(cdelta) > ctol, #If motion exceeds ctol, add wind-up
[
if cdelta > zero,
[
rev = rev — one
cdelta = cdelta — 360
]
else,
[
rev = rev + one
cdelta = cdelta + 360
]
]
if cuttype <> one, cabs = rev * 360 + csav
else, cabs = sav_rev * 360 + csav
!csav
if index <> 1 & rot_type > 0, #Signed absolute output or shortest direction
[
#Keep tablebetween 0 — 360
while cabs < 0 & absinc$ <> 1, cabs = cabs + 360
while cabs > 360 & absinc$ <> 1, cabs = cabs — 360
# Calc signed direction. Not sure why I need to flop indx_mc
#Phase shift delta 10 revolutions, check odd/even
if frac(int((cdelta + 3600)/180)/two), indx_mc = zero #indx_mc = one
else, indx_mc = one #indx_mc = zero
if cdelta < 0, indx_mc = zero
else, indx_mc = one
]
if rot_type = 1, pset_rot_label_sign #Set rotary axis label with sign
else, pset_rot_label #Set rotary axis label
pindxcalc #Index move calculations, direction is shortest
#Check if in tolerance when not full rotary
#ie. rotary has been defined as an indexer or force_index is yes$
if rot_index = one,
[
cdelta = frac(abs(csav)/ctable)
if cdelta > ixtol & cdelta < 1-ixtol, result = mprint(sindxerror)
]
cdelta = prvcabs — cabs
#Phase shift delta 10 revolutions, check odd/even
if frac(int((cdelta + 3600)/180)/two), indx_mc = one
else, indx_mc = zero
#Set range 0-360
indx_out = csav
while indx_out < 0, indx_out = indx_out + 360
while indx_out > 360, indx_out = indx_out — 360
if rot_type = 1, pset_rot_label_sign #Set rotary axis label
else, pset_rot_label
#endregion
#region Set rotary axis label and sign
pset_rot_label #Set rotary axis label
if not(use_md_rot_label),
[
if rot_on_x = 1, srot_label = srot_x #Rotating about X axis
if rot_on_x = 2, srot_label = srot_y #Rotating about Y axis
if rot_on_x = 3,
[
if vmc, srot_label = srot_z #Rotating about Z axis — vertical machine
else, srot_label = srot_y #Rotating about Y axis — horizontal machine
]
]
result = nwadrs(srot_label, cabs)
result = nwadrs(srot_label, cinc)
result = nwadrs(srot_label, indx_out)
pset_rot_label_sign #Set rotary axis label for signed output direction
if use_md_rot_label,
[
if not(use_rotmcode),
[
if indx_mc = zero, srot_label = srot_label + sminus
else, srot_label = sav_srot_label
]
]
else,
[
if not(use_rotmcode),
[
if rot_on_x = 1, srot_label = srot_x #Rotating about X axis
if rot_on_x = 2, srot_label = srot_y #Rotating about Y axis
if rot_on_x = 3, srot_label = srot_z #Rotating about Z axis
if indx_mc = zero, srot_label = srot_label + sminus
]
]
result = nwadrs(srot_label, cabs)
result = nwadrs(srot_label, cinc)
result = nwadrs(srot_label, indx_out)
#endregion
#region Feedrate calculations
#Feedrate calculations
pconvert_rpd #Convert rapid motion to linear motion at maximum feedrate when selected in CD
gcode$ = one
feed = pst_rpd_fr$
ipr_type = zero
pfcalc #Feedrate calculations, gcode 0 does not evaluate
if gcode$ <> zero,
[
if fmtrnd(cabs) = prvcabs | index, pfcalc_u_min
else,
[
if (cuttype = one & (cutpos2$ <= one | cutpos2$ = four)) | rotfeed4$ = 0,
pfcalc_u_min
else, pfclc_deg_inv
]
if ipr_type <> prv_ipr_type, prv_feed = c9k
]
pfcalc_u_min #Feedrate unit/min
ipr_type = zero
feed = fr_pos$
if feed > maxfeedpm, feed = maxfeedpm
prvfrdeg = feed
pfclc_deg_inv #Feedrate deg/min
circum = zabs * two * pi$
if circum = zero, circum = c9k #Don’t allow Zero
ldelta = sqrt((xabs-prv_xabs)^2+(yabs-prv_yabs)^2+(zabs-prv_zabs)^2)
cdelta = ((abs(cabs — prvcabs))/360)*circum
if ldelta = zero, cldelta = cdelta
else, cldelta = sqrt(cdelta^two + ldelta^two)
if cldelta = zero, cldelta = c9k
#Set rotary feedrate type from CD variable
if rotfeed4$ = 2, use_frinv = yes$ #Use inverse time feedrate is set in CD
else, use_frinv = no$ #Or not…
if use_frinv,
[
#Feedrate inverse calculation
ipr_type = two
prv_feed = c9k #Always force feed
if cuttype = three, cldelta = sqrt((x$-prv_x$)^2+(y$-prv_y$)^2+(z$-prv_z$)^2)
if inversefeed$, #Feedrate in seconds
[
frinv = (fr_pos$*(1/60))/cldelta
if frinv > (maxfrinv/60), frinv = (maxfrinv/60)
]
else, #Feedrate in minutes
[
frinv = fr_pos$/cldelta
if frinv > maxfrinv, frinv = maxfrinv
]
feed = frinv
]
else,
[
#Feedrate deg/min control and calculation
ipr_type = zero #Change to ipr_type = one to force new DPM
frdeg = abs(cdelta/cldelta) * abs(fr_pos$ * (360/circum))
if abs(frdeg — prvfrdeg) > frdegstp | ipr_type <> prv_ipr_type,
[
#Control output of frdeg
prvfrdeg = frdeg
feed = frdeg
]
if frdeg > maxfrdeg, feed = maxfrdeg
]
#endregion
#region Incremental calculations
#Incremental calculations
ps_inc_calc #Incremental calculations, start
xia = fmtrnd(xabs)
yia = fmtrnd(yabs)
zia = fmtrnd(zabs)
xinc = vsub (xia, prv_xia)
ps_cinc_calc
ps_cinc_calc #Incremental calculations, start rotary
cia = fmtrnd(cabs)
cinc = cia — prv_cia
pe_inc_calc #Incremental calculations, end
prvcabs = fmtrnd(cabs) #Avoid updating until called explicitly
!xia, !yia, !zia, !cia
!x$, !y$, !z$, !cc_pos$, !cutpos2$
#endregion
#end of Calculations region
#endregion
#region Parameter read postblocks, parameter tables
# —————————————————————————
# Parameter read postblocks:
# —————————————————————————
pprep$ #Pre-process postblock — Allows post instructions after the post is parsed but before the NC and NCI file are opened.
#DO NOT ATTEMPT TO OUTPUT TO THE NC FILE IN THIS POSTBLOCK (OR ANY POSTBLOCKS YOU MAY CALL FROM HERE) BECAUSE THE NC OUTPUT FILE IS NOT YET OPENED!
sav_index = index #Save original index value
rd_cd$ #Read CD Parameters
rd_mch_ent_no$ = 0 #Read only the machine base parameters (use to collect common parameters from CNC_MACHINE_TYPE)
rd_md$ #Read machine definition parameters
psynclath$ #Read NCI Axis-Combination (950) line
pset_mach #Set rotary switches by reading machine def parameters
#Rotaxtyp = 1 sets initial matrix to top
#Rotaxtyp = -2 sets initial matrix to front
if vmc, rotaxtyp$ = one
else, rotaxtyp$ = -2
pwrtt$ #Pre-read NCI file
if tool_info > 1 & t$ > 0 & gcode$ <> 1003, ptooltable
pwrttparam$ #Pre-read parameter data
#»pwrttparam», ~prmcode$, ~sparameter$, e$
if prmcode$ = 15346, comp_type = rpar(sparameter$, 1) #Cutter compensation type — 0=computer, 1=control, 2=wear, 3=reverse wear, 4=off
if prmcode$ = 10010, xy_stock = rpar(sparameter$, 1) #Capture stock to leave (XY)
if prmcode$ = 10068, z_stock = rpar(sparameter$, 1) #Capture stock to leave (Z)
pparameter$ #Read operation parameters
#rd_params is used to call pparameter postblock and read the parameters of the operation specified in rd_param_op_no
#»pparameter», ~prmcode$, ~sparameter$, e$
if prmcode$ = 12025, rotary_axis2 = rpar(sparameter$, 1) #Capture the axis of rotation in Multiaxis Drill and Curve 5 Axis
# Check To See if tool is metric
if prmcode$ = 20007, toolismetric = rparsngl(sparameter$, 11)
# —————————————————————————
# Parameter lookup tables — You must adjust the size value if you add any parameters to these tables!
# —————————————————————————
# Machine Definition Parameters
fprmtbl 17000 14 #Table Number, Size
# Param Variable to load value into
17391 axis_label #Axis label — 1=X,2=Y,3=Z
17397 srot_label #Rotary Axis label (Generally A, B or C) — Not yet available.
17401 rot_zero #Rotary zero degree position
17402 rot_dir #Rotary direction
17408 rot_index #Index or continuous
17409 rot_angle #Index step
17410 rot_type #Rotary type
17605 min_speed #Minimum spindle speed
17058 maxfrinv #Maximum feedrate — inverse time — inch — Minimum value from MD as this is inverse time
17066 maxfrinv_m #Maximum feedrate — inverse time — metric — Minimum value from MD as this is inverse time
17992 maxfrdeg #Maximum feedrate deg/min
17055 maxfeedpm #Limit for feed in inch/min
17063 maxfeedpm_m #Limit for feed in mm/min
17101 all_cool_off #First coolant off command shuts off ALL coolant options
# Control Definition Parameters
fprmtbl 18000 1 #Table Number, Size
# Param Variable to load value into
18713 subs_before #Subprograms output before or after main program
# Toolpath Group Parameters
fprmtbl 19000 0 #Table Number, Size
# Param Variable to load value into
# —————————————————————————
pset_mach #Set post switches by reading machine def parameters
rot_ax_cnt = 0
rotaxerror = 0
rot_axis = 0 #Turn off rotary axis unless it is detected in machine read — supresses rotary output in 3 axis machines
#maxfeedpm = 999999 #Uncomment these variables to force use of machine def values as initial lowest max feedrate value
#maxfeedpm_m = 9999999 #Otherwise the default (post) initialization setting is used as initial value
!maxfeedpm, !maxfeedpm_m
rd_mch_ent_no$ = syncaxis$ #Retrieve machine parameters based on current axis combination — read from .nci G950 line
if read_md = yes$, rd_md$ #Read machine definition parameters — calls pmachineinfo$
#We only need these set at toolchange (and start of file). No need to set them each time a user may call rd_md
if read_md = yes$, #Override initial post values if reading Machine Definition
[
rot_on_x = rot_axis
rot_ccw_pos = rot_dir
index = rot_index
if rot_angle = zero, ctable = one #ctable zero will produce a divide by zero error, so force to one if zero in MD
else, ctable = rot_angle
if not(vmc) & rot_on_x = 3, rot_on_x = 2 #If HMC and rotating about world Z axis (machine Y axis)
]
else, rot_index = sav_index
if met_tool$ = 1,
[
maxfrinv = maxfrinv_m #Set limit for feed inverse time
maxfeedpm = maxfeedpm_m #Set limit for feed in mm/min
]
sav_srot_label = srot_label #Backup the original rotary axis label
# —————————————————————————
# Machine definition and control definition parameter capture:
# —————————————————————————
pmachineinfo$ #Machine information parameters postblock
#rd_md is used to call pmachineinfo postblock and read the parameters of the selected axis
#combination machine entity set in rd_mch_ent_no
#rd_cd is used to call pmachineinfo postblock and read the active control definition parameters
#rd_tlpathgrp is used to call pmachineinfo postblock and read the active toolpath group parameters
#»—>pmachineinfo», ~prmcode$, » «, ~sparameter$, e$ #Do not uncomment if being called from pprep$ — see pprep comment
#Read parameter lookup tables —
if prmcode$ >= 17000 & prmcode$ < 18000, result = fprm(17000) #Run the parameter table for Machine Definition Parameters
if prmcode$ >= 18000 & prmcode$ < 19000, result = fprm(18000) #Run the parameter table for Control Definition Parameters
#Leave line below commented until you enter values in related lookup tables
#if prmcode$ >= 19000 & prmcode$ < 19900, result = fprm(19000) #Run the parameter table for Toolpath Group Parameters
#Count rotary axis and output error message if more than one is found in the active axis combination and read_md = yes$
if prmcode$ = 19958,
[
component_type = rpar(sparameter$, 1) #Component type
if component_type = 5 & read_md = yes$,
[
rot_ax_cnt = rot_ax_cnt + 1 #Rotary component
if rot_ax_cnt = 2, rotaxerror = rotaxerror + 1 #Post only supports 1 rotary per axis combination
]
]
#Determine Z direction — set vmc
if prmcode$ = 17392 & axis_label = 3,
[
z_dir = rpar(sparameter$, 1) #Z axis direction — +X=1,+Y=2,+Z=3,-X=7,-Y=8,-Z=9
if z_dir <> 3 & z_dir <> 9, vmc = 0 #0 = Horizontal Machine, 1 = Vertical Mill
else, vmc = 1
]
#Set axis of rotation for rotary component
if prmcode$ = 17399,
[
rot_axis = rpar(sparameter$, 1) #Axis of rotation — +X=1,+Y=2,+Z=3,-X=7,-Y=8,-Z=9
if rot_axis > 3, rot_axis = rot_axis — 6 #Keep value positive (+X,+Y,+Z) for use in rot_on_x
]
#Read Linear Axis parameters — capture lowest feedrate value of all linear axis
if maxfeedpm > prv_maxfeedpm, maxfeedpm = prv_maxfeedpm
if maxfeedpm_m > prv_maxfeedpm_m, maxfeedpm_m = prv_maxfeedpm_m
!maxfeedpm, !maxfeedpm_m
#endregion
#region Post text
# Do not add an #endregion tag — or any other #region tags — below this line.
# —————————————————————————
# POST TEXT
# —————————————————————————
[CTRL_MILL|MPFAN]
[misc integers]
1. «Work Coordinates [0-1=G92, 2=G54’s]»//2
2. «Absolute/Incremental, top level [0=ABS, 1=INC]»
3. «Reference Return [0=G28, 1=G30]»
[simple drill]
1. «Drill/Counterbore»
7. «»
8. «»
9. «»
10. «»
11. «»
[peck drill]
3. «»
7. «Peck»
8. «»
9. «»
10. «»
11. «»
[chip break]
3. «»
7. «Peck»
8. «»
9. «»
10. «»
11. «»
[tap]
3. «»
7. «»
8. «»
9. «»
10. «»
11. «»
[bore1]
1. «Bore #1 (feed-out)»
7. «»
8. «»
9. «»
10. «»
11. «»
[bore2]
1. «Bore #2 (stop spindle, rapid out)»
3. «»
7. «»
8. «»
9. «»
10. «»
11. «»
[misc1]
1. «Fine Bore (shift)»
7. «»
8. «»
9. «»
10. «»
[misc2]
1. «Rigid Tapping Cycle»
3. «»
7. «»
8. «»
9. «»
10. «»
11. «»
[drill cycle descriptions]
7. «Fine bore (shift)»
8. «Rigid Tapping Cycle»
[canned text]
1. «Stop»
2. «Ostop»
3. «Bld on»
4. «bLd off»
5. «M5»
6. «M6»
7. «M7»
8. «M8»
9. «M9»
10. «M10»
[CTRL_MILL|DEFAULT]
[misc integers]
1. «Work Coordinates [0-1=G92, 2=G54’s]»//2
2. «Absolute/Incremental, top level [0=ABS, 1=INC]»
3. «Reference Return [0=G28, 1=G30]»
[simple drill]
1. «Drill/Counterbore»
7. «»
8. «»
9. «»
10. «»
11. «»
[peck drill]
3. «»
7. «Peck»
8. «»
9. «»
10. «»
11. «»
[chip break]
3. «»
7. «Peck»
8. «»
9. «»
10. «»
11. «»
[tap]
3. «»
7. «»
8. «»
9. «»
10. «»
11. «»
[bore1]
1. «Bore #1 (feed-out)»
7. «»
8. «»
9. «»
10. «»
11. «»
[bore2]
1. «Bore #2 (stop spindle, rapid out)»
3. «»
7. «»
8. «»
9. «»
10. «»
11. «»
[misc1]
1. «Fine Bore (shift)»
7. «»
8. «»
9. «»
10. «»
[misc2]
1. «Rigid Tapping Cycle»
3. «»
7. «»
8. «»
9. «»
10. «»
11. «»
[drill cycle descriptions]
7. «Fine bore (shift)»
8. «Rigid Tapping Cycle»
[canned text]
1. «Stop»
2. «Ostop»
3. «Bld on»
4. «bLd off»
5. «M5»
6. «M6»
7. «M7»
8. «M8»
9. «M9»
10. «M10»
[CTRL_TEXT_END]
|
Всем доброго времени суток! После обновления Windows до версии 1903 перестал работать генератор отчетов. Где копануть? 3 года 11 месяцев назад
#ссылка |
2 ответа
|
Спасибо за ответ. 3 года 10 месяцев назад
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Столкнулся с проблемой запуска генератора отчетов в АРМ ОрионПро 1.20.2 на Windows 7. Раньше работал нормально, почему так получилось, сказать не могу. Как исправить? https://yadi.sk/i/H8hEI6thSWNfnw https://yadi.sk/i/Ccsi-8RkgoR8vA 3 года 9 месяцев назад
Кононов Михаил Юрьевич 207 #ссылка |
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Для добавления сообщений на форуме вам необходимо зарегистрироваться и указать мобильный телефон в своем профиле (зачем?)
ЗАДАН
3 года 11 месяцев назад
По каждому вопросу/ответу можно добавлять комментарии. Комментарии предназначены для уточнения вопроса/ответа.
Описание аварийных сигналов
КОД
ОПИСАНИЕ
A01
Предупредительный аварийный
сигнал температуры двигателя
(аналоговый датчик)
A02
Высокая температура двигателя
(аналоговый датчик)
A03
Неисправность аналогового датчика
температуры
A04
Высокая температура двигателя
цифровой датчик)
A05
Низкая температура двигателя
(аналоговый датчик)
A06
Предупредительный сигнал низкого
давления масла (аналоговый
датчик)
A07
Низкое давление масла
(аналоговый датчик)
A08
Неисправность аналогового датчика
давления
A09
Низкое давление масла (цифровой
датчик)Низкое давление масла
(аналоговый датчик)
A10
Неисправность цифрового датчика
давления
A11
Предупредительный аварийный
сигнал низкого уровня топлива
(аналоговый датчик)
A12
Низкий уровень топлива
(аналоговый датчик)
A13
Неисправность аналогового датчика
уровня
A14
Низкий уровень топлива (цифровой
датчик)
A15
Высокое напряжение батареи
A16
Низкое напряжение батареи
A17
Батарея неисправна
A18
Неисправность генератора
переменного тока зарядки батареи
A19
Отсутствие сигнала W / датчика
скорости
A20
Низкая скорость двигателя «W /
датчика скорости»
A21
Высокая скорость двигателя «W /
датчика скорости»
A22
Невыполнение запуска
A23
Аварийный останов
A24
Непредвиденная остановка
A25
Невыполнение остановки
Doc: I378RUGB05_16.doc
ОСНОВАНИЕ ПОДАЧИ АВАРИЙНОГО
СИГНАЛА
Температура двигателя превышает пороговое
значение подачи предупредительного сигнала,
заданного с помощью параметра P09.06.
Температура двигателя превышает пороговое
значение подачи аварийного сигнала, заданного с
помощью параметра P09.07.
Цепь резистивного датчика давления разомкнута
(датчик отсоединен). Если результат измерения
поступает с CAN, аварийный сигнал генерируется
соответствующим сообщением диагностики.
Перегрев двигателя, на который указывает активация
программируемого цифрового входа с
соответствующей функцией.
Температура двигателя меньше порогового значения,
заданного с помощью параметра P09.08.
Давление масла в двигателе меньше порогового
значения подачи предупредительного сигнала,
заданного с помощью параметра P08.06.
Давление масла в двигателе меньше порогового
значения, заданного с помощью параметра P08.07.
Цепь резистивного датчика давления разомкнута
(датчик отсоединен). Если результат измерения
поступает с CAN, аварийный сигнал генерируется
соответствующим сообщением диагностики.
Низкое давление масла, на которое указывает
активация программируемого цифрового входа с
соответствующей функцией.
При двигателе, выключенном на протяжении более
одной минуты, контакты датчика давления масла не
замкнулись для подачи сообщения об отсутствии
давления. Предполагается что произошел обрыв
соединения.
Уровень топлива ниже порогового значения подачи
предупредительного сигнала, заданного с помощью
параметра P10.07.
Уровень топлива ниже порогового значения подачи
аварийного сигнала, заданного с помощью параметра
P10.08.
Цепь резистивного датчика уровня топлива разомкнута
(датчик отсоединен).
На низкий уровень топлива указывает активация
программируемого цифрового входа с
соответствующей функцией.
Напряжение батареи выше порогового значения,
заданного с помощью параметра P05.02, в течение
времени, превышающего значение параметра P05.04.
Напряжение батареи ниже порогового значения,
заданного с помощью параметра P05.03, в течение
времени, превышающего значение параметра P05.04.
Исчерпаны попытки включения двигателя с
понижением напряжения батареи ниже минимального
порогового значения напряжения питания
Этот аварийный сигнал подается, когда система
обнаруживает включенное состояние двигателя
(наличие напряжения и/или частоты генератора или
«W / датчика скорости»), но напряжение на выходе
генератора переменного тока зарядки батареи (D+)
остается ниже порогового значения напряжения
включенного двигателя, соответствующего заданному
значению параметра P11.01, на протяжении более 4
секунд.
При активированном измерении скорости, этот
аварийный сигнал подается, когда система
обнаруживает включенное состояние двигателя
(наличие напряжения на выходе генератора
переменного тока зарядки батареи или напряжения
и/или частоты генератора), но игнал скорости «W /
датчика скорости» не обнаруживается в течение 5
секунд. Если результат измерения поступает с CAN,
аварийный сигнал генерируется соответствующим
сообщением диагностики.
Этот аварийный сигнал подается, когда система
обнаруживает включение двигателя (наличие
напряжения генератора переменного тока зарядки
батареи или напряжения и/или частоты генератора),
торможение не производится, а сигнал скорости «W /
датчика скорости» остается ниже порогового значения,
заданного с помощью параметра P07.05, на
протяжении времени, равному заданному значению
параметра P07.06.
Этот аварийный сигнал подается, когда величина
сигнала скорости «W / датчика скорости» остается
выше порогового значения, заданного с помощью
параметра P07.03, на протяжении времени, равного
заданному значению параметра P07.04.
Этот аварийный сигнал подается, если после
выполнения заданного количества попыток запуска
включения двигателя не произошло.
Этот аварийный сигнал подается при снятии питания с
клеммы +COM1 (при разрешении активации входа’
P23.03) или при размыкании программируемого
цифрового входа с функцией «Аварийный останов».
Этот аварийный сигнал подается тогда, когда
двигатель самостоятельно останавливается по
истечении минимального времени, необходимого для
подачи аварийного сигнала, при отсутствии команды
прибора на выключение.
Аварийный сигнал подается, если двигатель все еще
не остановился через 65 секунд после начала цикла
остановки.
Alarm description
COD
DESCRIPTION
A01
Engine temperature
prealarm (analog sensor)
A02
High engine temperature
(analog sensor)
A03
Analog temperature
sensor fault
A04
High engine temperature
(digital sensor)
A05
Low engine temperature
(analog sensor)
A06
Oil pressure prealarm
(analog sensor)
A07
Low oil pressure (analog
sensor)
A08
Analog pressure sensor
fault
A09
Low oil pressure (digital
sensor)
A10
Digital pressure sensor
fault
A11
Fuel level prealarm
(analog sensor)
A12
Fuel level low (analog
sensor)
A13
Analog level sensor fault
A14
Fuel level low (digital
sensor)
A15
High battery voltage.
A16
Low battery voltage
A17
Inefficient battery
A18
Battery alternator fault
A19
«Pick-up/W» signal fault
A20
«Pick-up/W» engine speed
low
A21
«Pick-up/W» engine speed
high
A22
Starting failed
A23
Emergency stopping
A24
Unexpected stop
A25
No stop
10/02/2014
ALARM EXPLANATION
Engine temperature higher than prealarm
threshold set in P09.06.
Engine temperature higher than alarm
threshold set in P09.07.
Open circuit (disconnected) resistive
temperature sensor. If the measurement has
been sent by the CAN, the alarm is generated
by a specific diagnostics message.
Engine overtemperature signal on activation
of digital input programmed with relevant
function.
Engine temperature lower than alarm
threshold set in P09.08.
Engine oil pressure lower than prealarm
threshold set in P08.06.
Engine oil pressure lower than alarm
threshold set in P08.07.
Open circuit (disconnected) resistive pressure
sensor. If the measurement has been sent by
the CAN, the alarm is generated by a specific
diagnostics message.
Low oil pressure signal on activation of digital
input programmed with relevant function.
Engine stopped for over one minute, but oil
sensor failed to close on no pressure signal.
Presumed break in connection.
Fuel level lower than prealarm threshold set in
P10.07.
Fuel level lower than alarm threshold set in
P10.08.
Open circuit (disconnected) resistive fuel level
sensor.
Low fuel level signal on activation of digital
input programmed with relevant function.
Battery voltage higher than threshold set in
P05.02 for time greater than P05.04.
Battery voltage lower than threshold set in
P05.03 for time greater than P05.04.
Starting attempts expired with battery voltage
below min. starting threshold.
This alarm is generated when the engine is
running (voltage and/or frequency from
generator or ‘Pick-up/W’) but the battery-
charger alternator signal (D+) remains below
engine running voltage threshold P11.01 for
more than 4 seconds.
With speed measurement enabled, This alarm
is generated when the engine is running
(battery charger alternator signal present or
voltage and/or frequency from generator) but
the ‘Pick-up/W’ speed signal hasn’t been
detected within 5 seconds. If the
measurement has been sent by the CAN, the
alarm is generated by a specific diagnostics
message.
This alarm is generated when the engine is
running (battery charger alternator signal
present or voltage and/or frequency from
generator) but the ‘Pick-up/W’ speed signal
remains below threshold P07.05 for longer
than the time set in P07.06.
This alarm is generated when the ‘Pick-up/W’
speed signal remains below threshold P07.03
for longer than the time set in P07.04.
This alarm is generated after the set number
of starting attempts if the engine hasn’t
started.
This alarm is generated when terminal
+COM1 is disconnected (with P23.03
enabled) or by the opening of a digital input
programmed with the ‘Emergency stop»
function’.
This alarm is generated when the engine
stops on its own after the alarms activation
time if it wasn’t stopped by the system.
Alarm generated if the engine still hasn’t
stopped 65 seconds after the stop phase
began.
p. 31 / 43
Раздел 5 – Поиск и устранение неисправностей
Генераторы с воздушным охлаждением
40
5.1 РУКОВОДСТВО ПО ПОИСКУ И УСТРАНЕНИЮ НЕИСПРАВНОСТЕЙ
Неисправность
Причина
Устранение
Не
заводится двигатель.
1. Сгорел предохранитель.
1. Проверить цепь короткого
замыкания
, заменить 7,5A
предохранитель
на панели
управления
генератора.
2. Ослаблены, покрыты
коррозией
или неисправны
кабели
аккумуляторной батареи
2. Затянуть, почистить или при
необходимости
заменить.
3. Неисправен пусковой контактор. (8
кВт
)
3. *
4. Неисправен стартёр.
4. *
5. Разряжена аккумуляторная
батарея
.
5. Зарядить или заменить
аккумуляторную
батарею.
Двигатель
заводится, но не
запускается
1. Нет топлива.
1. Заполнить топливом / Открыть
топливный
клапан.
2. Неисправен топливный соленоид
(FS).
2. *
3. Отсоединен провод #14 от пульта
управления
двигателя.
3. *
4. Загрязненные свечи зажигания.
4. Очистить, проверить зазор или
заменить
свечи.
5. Сбился зазор клапана.
5. Еще раз отрегулировать зазор
клапан
.
6. Не работает дроссель.
6. Проверить свободу перемещения
дроссельной
заслонки.
1. Проверить, заменить
воздухоочиститель
.
Двигатель
запускается с
трудом
и работает тяжело.
1. Забит или поврежден
воздухоочиститель
.
2. Загрязненные свечи зажигания.
2. Очистить, проверить зазор или
заменить
свечи.
3. Неправильное давление топлива.
3. Убедиться, что давление топлива
составляет
0,024 — 0,029 атмосфер
(0,36 — 0,43 фунтов/ кв.дюйм) для LP, и
0,012 – 0,017 атмосфер (0,18-0,25
фунтов
/ кв.дюйм) для природного газа.
4. Селектор топлива установлен не в
то
положение.
4. Передвинуть селектор в нужное
положение
.
5. Дроссель остается закрытым.
5. Проверить свободу перемещения
дроссельной
заслонки.
1. Неисправен переключатель.
1. *
Переключатель
«AUTO/OFF/MANUAL»
установлен
в положение
«OFF», но двигатель
продолжает
работать.
2.
Переключатель
«AUTO/OFF/MANUAL» подключен не
правильно
.
3.
Неисправен
пульт управления.
2.
*
3.
*
1. Автомат цепи основной линии сети
электроснабжения
находится в
положении
«OFF» (или ОТКРЫТЫЙ).
1. Установить автомат в положение
«ON» (или ЗАКРЫТЫЙ).
С
генератора не
подается
переменный
ток
.
2. Неисправность внутри генератора.
2. *
1. Неисправен передаточный ключ.
1. *
2. Неисправно передаточное реле.
2. *
Не
происходит
перераспределение
на
резервный
источник во
время
отключения сети
электроснабжения
.
3. Разомкнута цепь передаточного
реле
.
3. *
Manual DCP - 10 Genset Controller DCP-10 I The interpretation of the Symbol: WARNING: A WARNING indicates a potentially hazardous situation which, if not avoided, could result in death, serious personal injury or property damage. CAUTION: A CAUTION indicates a potentially hazardous situation which, if not avoided, could result in damage to equipment or property. NOTE: A NOTE provides other helpful information that does not fall under the warning or caution categories. DCP-10 II WARNING: Read this entire manual pertaining to the work to be performed before installing, operating, or servicing this controller. Practice all plant and safety instructions and precautions. Failure to follow instructions can cause personal injury and/or property damage. The engine or other type of prime mover should be equipped with an overspeed shutdown device to protect against runaway or damage to the prime mover with possible personal injury, loss of life, or property damage. The overspeed shutdown device must be totally independent of the prime mover control system. An over temperature or low pressure shutdown device may also be needed for safety, as appropriate. CAUTION—BATTERY CHARGING To prevent damage to a controller that uses an alternator or battery- charging device, make sure the charging device is turned off before disconnecting the battery from the system. Controllers contain static-sensitive parts. Observe the following precautions to prevent damage to these parts: Do not disassemble the rear back of controller or touch the components and conductors on a printed circuit board. DCP-10 III Contents 1. Description…………………………………………………………………………………………………… 2. Outline Dimension Drawings and Controller Wiring………………………………………………… 3. Panel Operation…………………………………………………………………………………………… 4. Installation Guide………………………………………………………………………………………… 5. Control and Operation Instruction……………………………………………………………………… 6. Measure and Display Data……………………………………………………………………………… 7. Pre-alarm and Shutdown Alarm………………………………………………………………………… 8. Parameter Settings……………………………………………………………………………………… 9. LCD Display and Menu System………………………………………………………………………… 10. Preparation before Starting the Controller…………………………………………………………… 11. Technical Specification………………………………………………………………………………… 1 2 5 6 7 12 13 17 23 28 27 DCP-10 Page 1/27 1. Description The DCP-10 is an Automatic Controller for generator. When running in “AUTO” mode, it starts the Genset after receiving remote start signal and on failure automatically stops the Genset. The generator’s controlling procedure and protection parameters can be modified, which fully meets the Genset’s requirements of automatic start, stop control and basic protection. The module displays fault conditions, operational status and related metering data on panel LCD. LCD has a backlight function so that the operator can read running parameters clearly even in the shadow. The controller has 2 modes: AUTO and MANUAL. Either can be chosen through the panel push button. Measures and displays generator’s output voltage, current, oil pressure, coolant temperature, frequency, DC source voltage, etc. True RMS measure of voltage and current, which ensures the data more accurate. Control the close/open of generator output switch. Equipped with built-in communication interface to configure parameters by PC. All connections of controller are by secure plug and socket, for ease and convenience to connect, move, maintain and replace the device. This manual is only suitable for DCP-10 Automatic control module, user must carefully read this manual first. DCP-10 Page 2/27 2. Outline Dimension Drawings and Controller Wiring 2.1 Following Details: Module Dimensions W120mm×H102mm Panel Cutout W110mm×H92mm Thickness D48mm (without connection) DCP-10 Page 3/27 2.2 Terminal Connections: Pin no. Function Description Signal Dim 1 GEN. V L1-N input 0-300Vac 1mm² 2 GEN. V L2-N input 0-300Vac 1mm² 3 GEN. V L3-N input 0-300Vac 1mm² 4 GEN. Neutral 1mm² 5 Not used 6 Not used 7 I1 Gen current input 0-5A 2.5mm² 8 I2 Gen current input 0-5A 2.5mm² 9 I3 Gen current input 0-5A 2.5mm² 10 Common port for current input 0-5A 2.5mm² 11 LOP sensor or switch signal LOP sensor (<2KΩ) 1mm² 12 HET sensor or switch signal HET sensor (<2KΩ) 1mm² 13 Configurable digital input signal 1 low level is active 1mm² 14 Configurable digital input signal 2 low level is active 1mm² 15 Configurable digital input signal 3 low level is active 1mm² 16 Charge excitation power output if not used, do not connect to negative 1mm² 17 Configurable relay output 1 N.O. contact, 3A/30Vdc 1mm² 18 Configurable relay output 2 N.O. contact, 3A/30Vdc 1mm² 19 Configurable relay output 3 N.O. contact, 3A/30Vdc 1mm² 20 +5V supply Max 100mA, 1mm² 21 Start (Crank) relay output N.O. contact, 3A/30Vdc 1mm² 22 Fuel solenoid relay output N.O. contact, 3A/30Vdc 1mm² 23 Battery supply (+B) 1mm² 24 Battery supply (-B) 12V/24V (8-35Vdc continuous) 1mm² DCP-10 Page 4/27 2.3 Typical Wiring Diagram (12/24V) DC POWER CRANKFUEL CONFIG.OUTPUT LOAD M CONFIG. INPUT REMOTE START COOLANT TEMP. (OR TEMP. SWITCH) OIL PRESSURE (OR OIL SWITCH) DCP-10 Fuse protection with a rating of 0.5A must be provided externally to the Controller. DCP-10 Page 5/27 3. Panel Operation The operation panel consists of 3 sections: LCD display indicating measurement parameters, LED indicator for common failure, and push buttons for Genset and selection of control modes. The LCD circularly displays different measuring parameters. When failure occurs, LCD displays the corresponding fault icon. LCD also has a backlight so that the operator can clearly read information day or night. After pressing any button the backlight will automatically turn off in a certain time. The LCD display and its control push buttons provide a friendly operation interface for the operator to conveniently read information and parameter setting. 3.1 Control buttons and LEDs Function Description Tag Scroll Button Enter into submenu / Modify / confirm modification / scroll menu to display. MUTE / LAMP TEST Button When failure occurs, alarm buzzer sounds. Pressing mute button will mute the sound. LCD displays mute icon. Press and hold mute button for 2sec, all LEDs illuminate simultaneously. AUTO Mode Button / LED The push button is used for selecting “AUTO mode”. When the controller is running in AUTO mode, the LED above the push button illuminated. The activation and deactivation of the “remote start signal input” controls the starting and stopping of the Genset. MAN Mode Button / LED The push button is used for selecting “manual mode”. When the controller is running in MANUAL mode, the LED above the push button illuminated. The Start and Stop push buttons control the starting and stopping of the Genset.. START / VALUE INCREASE “+” Push Button The push button is used for manually start the Genset .When the controller is in MANUAL mode, press this push button to start the generator. When in parameter setting mode, this push button is used to increase values. STOP / RESET / VALUE DECREASE “-” Push Button The push button is used for MANUALLY stops the Genset. When the controller is in MAN mode, press and hold this button more than 2sec to stop the Genset. If failure occurs, press this button, the shutdown alarm lockout can be cleared. When in parameter setting mode, this push button is used to decrease values. COMMEN FAILURE LED LED will flash when pre-alarm (Warning) occurs. LED will illuminate permanently when shutdown alarm occurs. DCP-10 Page 6/27 4. Installation Guide 4.1 The cutout dimensional drawing installed on panel as above attached. The controller is fixed by 2 special fittings. The shock-proof equipment must be mounted if the enclosure is mounted on Genset or other heavy vibrant device. A readily accessible disconnect device shall be incorporated external to the equipment. 4.2 Please refer to the above Typical Wiring Diagram 2.3 for connection. 4.3 Installation of engine LOP and HET sensors: 1211 Terminal 12 Battery negative (Genset enclosure) 11 Description Sensor Com. Port HET sensor/ temp switch LOP sensor/ LOP switch DCP-10 CAUTION: Pin no. “11” and “12” is for “LOP sensor or switch signal” and “HET sensor or switch signal” input respectively. Either switch or sensor can be chosen. When sensor is used, according to the actual situation, increase the cross section area of cable to reduce the cable resistance from controller to engine, which ensures the accuracy of measured values for both oil pressure and engine temperature. If both switches and sensors are required for oil pressure and engine temperature, connect Pin no. “11” and “12” as above, and connect 2 configurable inputs to the switches of oil pressure and temperature, then configure parameters by setting. DCP-10 Page 7/27 5. Control and Operation Instruction 5.1 Operation Mode Setting: The controller has 2 modes: AUTO and MANUAL. Operation Description Press and hold the “AUTO” button for 2sec, the LED above the button is illuminated; the controller is running in “AUTO” mode. Press and hold the “MAN” button for 2sec, the LED above the button is illuminated; the controller is running in “MAN” mode. NOTE: Only 1 mode can be selected from above 2 modes. 5.2 AUTO control Sequence: Controller is running in “AUTO” mode. First of all, one of configurable inputs must be defined as Remote Start Signal. When the remote start signal is active, the controller implements following procedure: The Start delay timer is activated, when it times out the Preheat relay output is energized (if preheat function selected), the timer starts. When it times out, the fuel relay output is energized, and operates the fuel solenoid of the engine. After 300ms delay, the start (crank) relay output is energized; the start motor engages and begins to crank. When the engine speed reaches the crank cutout RPM, the start relay output is de-energized and the safety-on delay starts. When the safety-on times out, if the controller detects that the parameters of the Genset such as voltage, frequency, oil pressure, coolant temperature are normal, and no other failure is detected this indicates the Genset has successfully started and running normally. The LCD displays the Genset Measuremen parameters. When the voltage and frequency of Generator is normal, Gen. Normal LED illuminates, the timer for Gen. On delay is activated, when it times out, GCB close/open relay closes,the transfer switch switches on Gen. The Gen Aux. Switch’s contact feeds back a signal to a configurable input on our controller. GCB closed LED illuminates. NOTE: When remote signal is active, the start-delay timer is activated. During this period, if remote start signal is inactive, the start delay timer terminates immediately; the controller will recovers to the original standby status. During cranking or idle period, if remote start signal is inactive, controller stops the start procedure and recovers to original standby status. DCP-10 Page 8/27 NOTE: While cranking, engine ignites. The start motor will power off when the output frequency of generator reaches the preset value (configurable crank cutout value), or if there are one of the following conditions occur: A. Generator’s voltage reaches 80% of rated voltage; B. Cranking time’s up, C. LOP switch is opened and the delay time’s up. D. Oil pressure switch is opened or oil pressure is higher than crank cutout value. E. Cutout P-delay time’s up. Controller can not implement crank procedure if the frequency of generator reaches the preset value (configurable cranking cutout value) or LOP switch is opened. CAUTION: To avoid damage to the start motor please make sure the generator’s voltage is higher than the measurable value of controller while cranking, since the crank cutout signal is sensed from the generator voltage and frequency. NOTE: Above control procedure, assumes that one of configurable inputs has been configured as Gen Aux. Switch Closed and connects the switch’s N.O. Aux. contact signal to this port. If you do not configure an input as Gen Aux. Switch Closed, then the GCB closed LED illuminates is only an indication that the GCB close/open relay should have been closed. If you have selected idle function, the idle relay will be closed at the same time as the crank relay is closed. The timers of idle and safety-on delay will begin counting down at the same time, and in priority to display the shorter one on the LCD, and the following procedure is the same as above. During the crank period, if the engine can not ignite and controller will not output start signal during crank rest, Fail to Start icon on LCD flashes at this time. Once crank rest timer times out the start relay energizes once again and will attempt to start engine again. The above procedure will be repeated until engine successfully ignites or reaches the preset number of crank attempt. However, if any shutdown alarm occurs during crank, controller will stop cranking immediately and only can be restarted after clearing failure and reset. Fail to Start: when the above procedure repeats again and again and reaches the preset number of crank attempt, the crank relay output is then de-energized. The failure LED illuminates and the LCD displays Fail to Start. CAUTION: If Fail to Start occurs, operator must check the whole Genset system to find out failure reason, only after clearing the failure can press “STOP/RESET” button to relieve fault lock out status, and restart the Genset. Generator shutdown sequence: When the remote start signal is deactivated, the timer for cool down is activated, When it times out, the fuel relay de-energizes, the timer for cool down is activated, DCP-10 Page 9/27 Stop Failure: When cool down times out, the fuel relay opens and the timer for Stop delay begins. When it times out, if controller detects that the voltage and frequency of generator or oil pressure of engine are greater than the preset values, the Fail to stop LED illuminates and the LCD displays Fail to stop. NOTE: After stop failure, the controller will not energize the crank relay output if the failure has not been removed and the controller reset. 5.3 MAN control sequence: Controller is in “MANUAL” mode. Generator starting sequence: Pressing “START” button the fuel relay energises, and operates the fuel solenoid of engine.After 300ms delay, the start relay output is energized, the start motor engages and begins to crank. When the engine speed reaches the crank cutout RPM, the start relay output is de-energized and the safety-on delay starts. When the safety-on times out, if the controller detects that the parameters of the Genset such as voltage, frequency, oil pressure and coolant temperature are normal, and no other failure is detected this indicates the Genset has successfully started and running normally. The LCD displays the Genset Measurement parameters. When generator is running normally, GCB close/open relay will not close automatically. Manually close the Gen switch, Gen is on load, the Gen Aux. Switch’s contact feeds back the signal to a configurable input on our controller, Gen. Normal LED illuminates. 5.4 The start and stop sequence of engine whose fuel solenoid is N. O. type: Start control sequence: During the starting sequence, the fuel relay of controller will not energize, fuel solenoid is no power, so no signal is required for fuel solenoid to activate. Stop control sequence: During the stopping sequence, the fuel relay energizes, fuel solenoid is on power and energizes, and the engine begins to stop. After a delay (same as stop delay) fuel relay de-energizes, disconnecting the supply for the fuel solenoid. Other control sequence is same as engine whose fuel solenoid is N. C. type. NOTE: When the controller is in “MANUAL” mode and Gen. Normal LED illuminates, you must define one configurable input as Gen Aux. Switch Closed and connect the switch’s N.O. Aux. contact signal to this port, otherwise the GCB closed LED will not illuminate. DCP-10 Page 10/27 5.5 Idle function: For idle function configure one of the configurable outputs as idle. Refer to the flow chart 5.7 for start and stop for idle control flows. 5.6 Preheat function: For Preheat function, configure one of the configurable outputs as Preheat. The controller has 3 selectable preheat control modes as below: Mode 1 — during preheat time, preheat relay output energizes. Mode 2 — during preheat time, preheat relay output energizes until the successful ignition. Mode 3 — during preheat time, preheat relay output energizes until safety-on delay times out. During crank period, the Preheat relay output will not energize in any of above modes. Refer to the flow chart 5.7 for start and stop for Preheat control flows. When the Preheat relay output energizes, LCD displays the icon of preheat operating status: DCP-10 Page 11/27 5.7 Flow chart for start and stop T1－ start delay T2－ crank time T3－ pre-heat time T4－ safety-on delay T5－ idle time T6－ stop delay NOTE: If T4 is longer than T5, low oil pressure protection is ignored during T5. If T4 is shorter than T5, low oil pressure protection becomes effective after T4 in T5. DCP-10 Page 12/27 6. Measure and Display Data Gen phase voltage L1-N L2-N L3-N Gen line voltage L1-L2 L2-L3 L3-L1 Generator current I1 I2 I3 Generator frequency Hz Engine speed RPM (signal derived from generator frequency) Engine oil pressure BAR / PSI (signal from engine LOP sensor) Engine coolant temperature ℃/℉ (signal from engine HET sensor) Battery voltage Vdc Genset Running hour Hour DCP-10 Page 13/27 7. Pre-alarm and Shutdown Alarm 7.1 Pre-alarm (Warning) NOTE: (Pre-alarms are non-critical failure conditions and do not affect the operation of the generator system, they serve for drawing the operators’ attention to an undesirable condition so they can remove it to ensure continuous running of the system. When Pre-alarms occur, the LED indicator flashes, but failure will not be locked out and the unit will not shutdown. Once the Pre-alarm failure is removed the Pre-alarm LED will automatically turn off.) Pre-alarm / Description LCD Display CHARGE FAILURE: After safety-on times up, if the charging voltage from the excitation contact of alternator is lower than the “charge V Pre-alarm”, the common failure LED indicator ( ) flashes, the LCD displays Charge failure icon: BATT. UNDER VOLT: if controller detects that battery voltage has fallen below the “Batt. Under volt”, common failure LED indicator flashes. For example, “Batt. Under volt” preset as: 23.6V, when battery voltage falls below this value, LCD flashing low value icon: BATT. OVER VOLT: if controller detects that battery voltage has exceeded the “Batt. Over volt”, common failure LED indicator flashes. For example, “Batt. Over volt” preset as preset as: 28.2V, when battery voltage exceeds this value, LCD flashing high value icon: LOW OIL PRESS: if controller detects that the engine oil pressure has fallen below the “Oil-P low preALM” after the safety-on timer expired, common failure LED indicator flashes. For example, “Oil-P low preALM” preset as: 2.2BAR, when engine oil pressure falls below this value, LCD flashing low value icon: HIGH TEMP: if controller detects that engine coolant temperature has exceeded the “high temp pre-alarm”, common failure LED indicator flashes. For example, “high temp pre-alarm” preset as: 95℃ ℃℃ ℃, when engine coolant temperature exceeds this value, LCD flashing high value icon: OVER SPEED: if engine speed exceeds the “Over SP preALM”, common failure LED indicator flashes. For example, “Over SP preALM” preset as: 1600RPM, when engine speed exceeds this value, LCD flashing high value icon: UNDER SPEED: if engine speed falls below the “Under SP preALM” after the safety-on timer has expired, common failure LED indicator flashes. For example, “Under SP preALM” preset as: 1440RPM, when engine speed falls below this value, LCD flashing low value icon: DCP-10 Page 14/27 OVER CURRENT: if any phase output current of generator exceeds the “over current pre-alarm” after the safety-on timer has expired, common failure LED indicator flashes. For example, “over current pre-alarm” preset as: 850A, when any phase output current of generator exceeds this value, LCD flashing high value icon for corresponding phase: GEN. OVER VOLT: if controller detects that any phase output voltage of generator has exceeded the “GEN-V over preALM”after the safety- on timer has expired, common failure LED indicator flashes. For example, “Rated ph-voltage” preset as: 220V, “GEN-V over preALM” preset as: 115%, when any phase output voltage of generator exceeds this value, LCD flashing high value icon for corresponding phase: GEN. UNDER VOLT: if controller detects that any phase output voltage of generator has fallen below the “GEN-V under preALM”after the safety-on timer has expired, common failure LED indicator flashes. For example, “Rated ph-voltage” preset as: 220V, “GEN-V under preALM”preset as: 90%, when any phase output voltage of generator falls below this value, LCD flashing low value icon for corresponding phase: LOW FUEL LEVEL: If a configurable input has been defined as low fuel level, when the input signal is active, common failure LED indicator flashes, LCD displaying low fuel level icon: AUXILIARY PRE-ALARM: if a configurable input is defined as pre-alarm, when the input signal is active, common failure LED indicator flashes. LCD displaying Aux. pre-alarm icon: NOTE: To make “low oil pressure” and “high temperature” pre-alarm active, you must use LOP sensor and HET sensor, if you only use LOP and HET switches, both pre-alarms are inactive. NOTE: Controller continuously detects battery voltage during standby and Battery Low/High Voltage pre-alarms are active. Battery Low Voltage pre-alarm is inactive during cranking. CAUTION: Under the period of safety-on delay, some pre-alarms (e.g.: under speed, low voltage and low oil pressure) are inactive, the safety-on delay must be carefully and properly set to make Genset have full protection. DCP-10 Page 15/27 7.2 Shutdown Alarm NOTE: (shutdown alarm failures immediately lock out the system and stop the Genset. The failure must be removed and the controller reset before restarting the Genset.) Shutdown Alarm / Description LCD Display START FAILURE: if engine does not fire after the preset number of crank attempt has been made, the Shutdown alarm LED illuminates. LCD displays “start failure” icon: STOP FAILURE: if engine does not stop after the stop delay expired, the Shutdown alarm LED illuminates. LCD displays stop failure icon: EMERGENCY STOP: Configure a configurable input as emergency stop, when the input signal is active, controller immediately stops all relay control outputs except alarm,Genset is shut down, the Shutdown alarm LED illuminates, LCD displays emergency stop icon: LOW OIL PRESS: if controller detects that the oil pressure level still falls below “Oil-P low Alarm” or LOP switch closes after the safety-on timer has expired, engine stops immediately, the Shutdown alarm LED illuminates. LCD displays low oil pressure icon: ENGINE HIGH TEMP: if controller detects that engine coolant temperature has exceeded the “Coolant Alarm” or HET switch closes, engine stops immediately, the Shutdown alarm LED illuminates. LCD displays high temperature icon: OVER SPEED: if controller detects that engine speed exceeds “Over SP Alarm”, engine stops immediately, the Shutdown alarm LED illuminates. LCD displays over speed icon: OVER CURRENT: After safety-on delay time out, if controller detects that any phase output current of generator exceeds the “over current alarm”, the Genset will be shut down immediately, the Shutdown alarm LED illuminates. GEN. OVER VOLT: After safety-on delay times out, if controller detects that one of the phase voltage exceeds the“GEN-V over Alarm”, the engine will be shut down immediately, the Shutdown alarm LED illuminates. GEN. UNDER VOLT: After safety-on delay times up, if controller detects that any phase output voltage is lower than the “Vac low alarm”, the engine will be shut down immediately, common failure LED illuminates. AUXILIARY FAILURE: If a configurable input has been defined as Shutdown Alarm, when the input signal is active, common failure LED illuminates. LCD displays Aux. shutdown alarm icon: DCP-10 Page 16/27 Code Table for Failure: Name Code Name Code CHARGE FAILURE ENGINE HIGH TEMP BATT. UNDER VOLT OVER SPEED BATT. OVER VOLT UNDER SPEED START FAILURE OVER CURRENT STOP FAILURE GEN. OVER VOLT EMERGENCY STOP GEN. UNDER VOLT LOW OIL PRESS P-SENSOR OPEN NOTE: Engine speed signal is derived from the frequency of generator output voltage, it is used for control and failure protection parameters, for the convenience of user, some data is expressed by RPM, RPM = Hz * 60 / pair of poles. While the Genset is running, if there are high coolant temperature, low oil pressure or over speed failure occurs, the controller will shutdown it immediately without delay. During the cool down period, if there is low oil pressure failure, the alarm will be active no matter if there is idle function. CAUTION: During the period of safety-on delay, low oil pressure protection is inactive. To avoid starting an engine with no oil, you must make sure the oil levels are normal and the safety-on delay shall be carefully and properly set for the first commissioning. DCP-10 Page 17/27 8. Parameters Setting 8.1 System Parameters: NO. Items Preset Value Range 1.1 CT ratio 100 1-2000 1.2 VT ratio 1.0 1.0-100.0 1.3 Rated ph-voltage 220 45-9999Vac 1.4 AC voltage 2 1,3 (3 for 3 phase 4 wire, 1 for signal phase 2 wire) 1.5 Startup mode 0 0-1 / 0 (MAN) / 1 (AUTO) 1.6 Oil pressure unit 0 0-1 (0-BAR,1-PSI) 1.7 Temperature unit 0 0-1 (0-℃,1-℉) 1.8 Comm. Address 1 1-247 1.9 Default settings 1.10 On-line update 1.11 Scroll time 0S 0-10 S / 0 (not used) NOTE: For 1.5 Startup Mode, When parameter is configured as “1”, the controller will be in AUTO mode when it is powered on; When parameter is configured as “0”, the controller will be in Manual mode when it is powered on. After the oil pressure and temperature units changed, the corresponding failure alarm value must be reset according to actual situation. Engine speed is calculated by the number of “pair of poles”. RPM=Hz * 60 / pair of poles, when rated frequency is 50 Hz, if pair of poles set as “2”, then running speed is 1500 RPM, if pair of poles set as “1” , then running speed is 3000 RPM. 8.2 Generator Parameters: NO. Items Preset Value Range 2.1 V under Alarm 0 20-200% / 0 (not set) 2.2 V under preALM 90% 20-200% / 0 (not set) 2.3 V over preALM 115% 20-200% / 9999 (not set) 2.4 V over Alarm 9999 20-200% / 9999 (not set) 2.5 Hz low alarm 45.0Hz 10.0-100.0Hz / 0 (not set) 2.6 Hz high alarm 57.0Hz 10.0-100.0Hz / 999.9 (not set) 2.7 Over current pre-alarm 100% 0-200% 2.8 Over current alarm 150% 0-200% 2.9 Over current action 0 0-1 (0- electrical tripping, 1-shutdown alarm) 2.10 Alarm delay 10S 0-600 S 2.11 Gen. On delay 5S 1-9999 S 2.12 GCB opening delay 5S 1-9999 S DCP-10 Page 18/27 8.3 Engine Parameters: NO. Items Preset Value Range 3.1 Pair of poles 2 1-4 3.2 Fuel mode 0 0-1 / 0(NC) / 1 (NO) 3.3 T-sensor type 12 0-15 / 0 (not used) 3.4 P-sensor type 11 0-15 / 0 (not used) 3.5 Start delay 10S 0-300 S 3.6 Crank attempt 3 times 1-10 times 3.7 Crank time 5S 0-30 S 3.8 Crank rest 10S 0-300 S 3.9 Crank cutout RPM 300RPM 1-9999 RPM 3.10 Crank cutout Oil-P 1.0BAR 0.1-150.0BAR/999.9(not set) 3.11 cutout P-delay 0 1-60 S / 0(not set) 3.12 Idle delay 0 0-9999 S 3.13 Preheat delay 3S 0-300 S 3.14 Preheat mode 1 1-3 3.15 Safety-on delay 10S 0-600 S 3.16 Cool down delay 300S 0-600 S 3.17 Stop delay 20S 0-60 S 3.18 Under SP Alarm 0RPM 0-9999 RPM / 0 (not set) 3.19 Under SP preALM 1440RPM 0-9999 RPM / 0 (not set) 3.20 Over SP preALM 1600RPM 1-9999 RPM / 9999 (not set) 3.21 Over SP Alarm 1710RPM 1-9999 RPM / 9999 (not set) 3.22 Oil-P low Alarm 1.1BAR 0-45.0 BAR 3.23 Oil-P low preALM 1.4BAR 0-45.0 BAR 3.24 Coolant preALM 92℃ 70-320℃ / 9999 (not set) 3.25 Coolant Alarm 100℃ 70-320℃ / 9999 (not set) 3.26 Batt. Undervolt. 8.0V 1.0-25.0V / 0 (not set) 3.27 Batt. overvolt. 28.0V 1.0-35.0V / 99.9 (not set) 3.28 charge V Pre-alarm 8.0V 1.0-25.0V / 0 (not set) 8.4 Configurable Inputs and Outputs: NO. Items Preset Value Range 4.1 Configurable input 1 8 0-12 (define code as 8.7) 4.2 Configurable input 2 7 0-12 (define code as 8.7) 4.3 Configurable input 3 12 0-12 (define code as 8.7) 4.4 Input 1 delay 2S 0-60 S 4.5 Input 2 delay 2S 0-60 S 4.6 Input 3 delay 2S 0-60 S 4.7 Configurable relay 1 2 0-80 (define code as 8.8) 4.8 Configurable relay 2 3 0-80 (define code as 8.8) 4.9 Configurable relay 3 5 0-80 (define code as 8.8) NOTE: D-Input Delay is only for 1 to 4 codes in 8.7. DCP-10 Page 19/27 8.5 Calibration Menu: NO. Items Preset Value Range 5.1 GEN. V1 offset ±10.0% 5.2 GEN. V2 offset ±10.0% 5.3 GEN. V3 offset ±10.0% 5.4 Current I1 offset ±10.0% 5.5 Current I2 offset ±10.0% 5.6 Current I3 offset ±10.0% 5.7 Pressure offset ±10.0% 5.8 Temperature offset ±10.0% 5.9 Batt. V offset ±10.0% 8.6 The optional items for P/T-sensor: Code The brand model of LOP sensor The brand model of HET sensor 0 not used not used 1 close for low oil pressure close for high temperature 2 open for low oil pressure open for high temperature 3 VDO 5 bar VDO 120 ℃ 4 VDO 10 bar VDO 150 ℃ 5 Datcon 7 bar Datcon 6 Murphy 7 bar Murphy 7 Pre-set 1 PT100 8 Pre-set 2 Pre-set 1 9 Pre-set 3 Pre-set 2 10 Pre-set 4 Pre-set 3 11 configured by user Pre-set 4 12 configured by user NOTE: When the controller leaves factory, the optional types and functions of LOP sensor and HET sensor have been preset as the above table. If the using sensor is not listed in this table, the user can select “configurable”, and write sensor parameters to controller via software. LOP sensor parameter addendum： VDO 5 bar: VDO 10 bar: P(Bar) 0.0 0.5 1.0 1.5 2.0 2.5 3.0 3.5 4.0 4.5 5 P(PSI) 0 7.3 14.5 21.8 29.0 36.3 43.5 50.8 58.0 65.3 72.5 R(Ω) 11 29 47 65 82 100 117 134 151 167 184 P(Bar) 0.0 1.0 2.0 3.0 4.0 5.0 6.0 7.0 8.0 9.0 10.0 P(PSI) 0 14.5 29.0 43.5 58.0 72.5 87.0 101.5 116.0 130.5 145.0 R(Ω) 10 31 52 71 90 106 124 140 155 170 184 DCP-10 Page 20/27 Datcon 7 bar: Murphy 7 bar: Pre-set 1: Pre-set 2: Pre-set 3: Pre-set 4: Type 11： ：： ： HET sensor parameter addendum： VDO 120℃ ℃℃ ℃: VDO 150℃ ℃℃ ℃: P(Bar) 0.0 0.7 1.4 2.1 2.8 3.4 4.1 4.8 5.5 6.2 6.9 P(PSI) 0 10.0 20.0 30.0 40.0 50.0 60.0 70.0 80.0 90.0 100.0 R(Ω) 240 200 165 135 115 95 78 63 48 35 25 P(Bar) 0.0 0.7 1.4 2.1 2.8 3.4 4.1 4.8 5.5 6.2 6.9 P(PSI) 0 10.0 20.0 30.0 40.0 50.0 60.0 70.0 80.0 90.0 100.0 R(Ω) 240 205 171 143 123 103 88 74 60 47 33 P(Bar) 0.0 1.0 2.0 3.0 4.0 5.0 6.0 7.0 8.0 9.0 10.0 P(PSI) 0 14.5 29.0 43.5 58.0 72.5 87.0 101.5 116.0 130.5 145.0 R(Ω) 15 31 49 66 85 101 117 132 149 164 178 P(Bar) 0.0 1.0 2.0 3.0 4.0 5.0 6.0 7.0 8.0 9.0 10.0 P(PSI) 0 14.5 29.0 43.5 58.0 72.5 87.0 101.5 116.0 130.5 145.0 R(Ω) 30 41 65 88 110 115 145 150 172 185 190 P(Bar) 0.0 1.7 3.4 5.2 6.9 8.6 10.3 P(PSI) 0 25 50 75 100 125 150 R(Ω) 21 36 52 72 84 100 120 P(Bar) 0.0 1.0 2.0 3.0 4.0 5.0 6.0 6.5 7.0 8.0 9.0 P(PSI) 0 14.5 29.0 43.5 58.0 72.5 87.0 94.3 101.5 116.0 130.5 R(Ω) 251 195 155 127 107 88 72 65 61 54 48 P(Bar) 0.0 0.5 1.0 1.5 2.0 2.5 3.0 3.5 4.0 4.5 R(Ω) 21.5 25 27.6 30.2 33.5 36.8 40.3 43.2 46.9 50.6 V 0.48 0.55 0.6 0.65 0.71 0.77 0.83 0.88 0.94 1.0 T(℃) 40 50 60 70 80 90 100 110 120 130 140 T(℉) 104 122 140 158 176 194 212 230 248 266 284 R(Ω) 291 197 134 97 70 51 38 29 22 18 15 T(℃) 50 60 70 80 90 100 110 120 130 140 150 T(℉) 122 140 158 176 194 212 230 248 266 284 302 R(Ω) 322 221 155 112 93 62 47 37 29 23 19 DCP-10 Page 21/27 Datcon: Murphy: PT100: Pre-set 1: Pre-set 2: Pre-set 3: Pre-set 4: Type 12： ：： ： 8.7 The optional items for configurable input: Code Optional Function NOTE 0 not used 1 Pre-alarm (active immediately) low level is active 2 Shutdown Alarm(active immediately) low level is active 3 Pre-alarm (active after safety-on delay) low level is active 4 Shutdown Alarm(active after safety-on delay) low level is active T(℃) 40 50 60 70 80 90 100 110 120 130 140 T(℉) 104 122 140 158 176 194 212 230 248 266 284 R(Ω) 900 600 400 278 200 141 104 74 50 27 4 T(℃) 40 50 60 70 80 90 100 110 120 130 140 T(℉) 104 122 140 158 176 194 212 230 248 266 284 R(Ω) 1029 680 460 321 227 164 120 89 74 52 40 T(℃) -100 -50 0 20 40 60 80 100 150 200 300 T(℉) -148 -58 32 68 104 140 176 212 302 392 572 R(Ω) 60 81 100 108 116 123 131 139 157 176 212 T(℃) 20 30 40 50 60 70 80 90 100 110 120 T(℉) 68 86 104 122 140 158 176 194 212 230 248 R(Ω) 900 600 420 282 152 113 86 62 48 40 30 T(℃) 30 50 60 70 80 90 100 110 120 T(℉) 86 122 140 158 176 194 212 230 248 R(Ω) 980 400 265 180 125 90 65 50 38 T(℃) 20 30 40 50 60 70 80 90 100 110 120 T(℉) 68 86 104 122 140 158 176 194 212 230 248 R(Ω) 805 540 380 260 175 118 83 58 42 30 21 T(℃) 28 35 40 50 60 70 80 90 95 98 T(℉) 82 95 104 122 140 158 176 194 203 208 R(Ω) 579 404 342 250 179 136 103 77 67 63 T(℃) 150 130 110 90 80 70 50 25 0 0 R(Ω) 6.9 10.8 17.7 30.6 41.1 56.3 111.8 300 964.4 964.4 DCP-10 Page 22/27 5 LOP switch low level is active 6 HET switch low level is active 7 Emergency stop low level is active 8 Remote start signal low level is active 9 Reserved low level is active 10 Gen Aux. Switch closed low level is active 11 Low fuel level low level is active 12 Lamp test low level is active 8.8 The optional items for configurable output: Code Failure Type Define Code Failure Type Define 0 Not used 1 Over current tripping 2 Alarm 3 Pre-alarm 4 Idle 0 (N.C.) 5 Preheat 6 Speed up 7 Reserved 8 Fuel pump control 9 Running 10 System in AUTO mode 11 Reserved 12 System in MAN mode 13 Reserved 14 Idle 1 (N.O.) 15 Reserved 16 GCB failure (within 5s) 17 Fail to start NOTE: If define one configurable relay as Speed up, the relay will close after the engine has successfully started. If there is idle function, the relay will close after idle timer times out. DCP-10 Page 23/27 9. LCD Display and Menu System Using a backlit TN type LCD to display data and information. After pressing any push button the backlight will automatically turn off in a preset time. In normal operating status, you can set the page scroll time to circularly display each page of measuring data. Press “ ” manually scrolls to view each measuring data. When failure occurs, LCD displays the corresponding failure icon. Press and hold “ ” button 2sec to enter into parameters setting menu, then use “ ” or “ ” to scroll page, press “ ” again to select the required modify item, press “ ” or “ ”, LCD displays 0 0 0 0 when prompted to enter password, then use “ ” or “ ” to modify the first digital value, press “ ” move to modify the next one, after this, the first digital value will be displayed as “H”. Press “ ” to confirm after the password is set as 2213, then you can modify parameters. Otherwise it will prompt to key in password again. Press and hold “ ” for more than 2sec to quit parameters setting mode after finishing configuration. 9.1 Static LCD displays Controller is in standby status, circularly displays each measuring data: → →→ → Controller is normally running, circularly displays each measuring data: → →→ → → →→ → → →→ → → →→ → NOTE: When T-sensor or P-sensor is set as “not used”, LCD will not display related measuring data. DCP-10 Page 24/27 9.2 Setting running parameters For example: (setting CT ratio at 1000/5, then CT should be configured as 200) Operation Description Press and hold “ ” 2sec, enter into parameters setting menu, then LCD displays: press “ ”, then LCD displays: Press “ ”, prompted enter password, then LCD displays: Press “ ” or “ ” prompted enter password: (2213), then press “ ” again, press “ ” or “ ” to change parameter, change at 200, then LCD displays: Press “ ” to confirm，then press “ ”, then LCD displays: Press “ ” again to quit, or press and hold “ ” more than 2s also can quit, then LCD displays: For example: (setting controller crank attempt at 2) Operation Description Press and hold “ ” 2sec, enter into parameters settings menu, then LCD displays: Press “ ” 28 times and then press “ ”, then LCD displays: press “ ” prompted enter password, then LCD displays: Key in password: (2213), press “ ”, then LCD displays: Press “ ” or “ ” change parameter, change at 2, Press “ ” to confirm change, and then press and hold “ ” for more than 2sec will quit parameter settings menu. DCP-10 Page 25/27 For example: (resume parameters of controller to factory default) Operation Description Press and hold “ ” 2sec, enter into parameter settings menu, then LCD displays: Press “ ” 8 times, then LCD displays: press “ ” prompted enter password, then key in password: (2213) Press “ ” to recover default, press and hold “ ” for more than 2sec will quit parameters setting menu. For example: (configure controller as online program mode) Operation Description Press and hold “ ” 2sec, enter into parameter settings menu, then LCD displays: Press “ ” 9 times and then LCD displays: press “ ” prompted enter password, then key in password: (3132) Press “ ” again to enter into online program mode, use the communication cable and the software to program, please make sure the power supply is normal during programming, the controller will reset automatically after programming. If you have entered into this mode already, but you do not program, you need to turn the controller off to exit this mode. DCP-10 Page 26/27 10. Preparation before Starting the Controller 10.1 Make sure the controller is correctly installed to meet the ambient requirements. 10.2 Confirm all wiring connections of the controller meet the correct electric specification and corresponding to “2.3 typical wiring diagram”. Ensure the correct polarity of the DC supply source and that it has been protected by an external fuse. Otherwise damage to the controller may occur. 10.3 We recommend mounting an “Emergency Stop” button externally. The emergency stop input could be connected to N.O. contact of emergency stop push button, and the other contactor point be connected to the battery negative. 10.4 Switch on DC working power, make sure the preset parameters meet practical operating conditions, such as P-sensor mode, T-sensor mode, etc. DCP-10 Page 27/27 11. Technical Specification DC working power Voltage range: 12V/24V (8-35V continuous) Cranking drop outs: 0V for 100mS, assuming dc supply was at least 10V before dropout and recovers to 5V Max. operating current: @12V 180mA, @24V 90mA Standby current: TBA AC input voltage: phase voltage15-300Vac RMS (AC frequency≥40 Hz) AC input frequency: 3-70Hz (voltage ≥15V) Accuracy: 1% Aux Control relay output: 3A/30Vdc Start relay output: 3A/30Vdc Fuel relay output: 3A/30Vdc Protection: IP65 (when correctly installed) Operating ambient temperature: -20 to 70℃ Storage ambient temperature: -30 to 80℃